Practical knowledge on the rehabilitation process of a rotary slasher

Project Abstract

Rotary slashers are essential tools in agriculture and land maintenance for cutting grass, weeds, and light brush. However, like any other equipment, they require regular maintenance and occasional rehabilitation to ensure optimal performance and longevity. This research project delves into the practical knowledge necessary for the effective rehabilitation process of a rotary slasher. The study begins by outlining the common issues that rotary slashers face over time, including blade wear, gearbox problems, belt issues, and structural damage. Understanding these common problems is crucial for identifying the root causes of reduced performance in a rotary slasher. The research then delves into the step-by-step process of rehabilitating a rotary slasher, starting with a thorough inspection of the entire machine. Key components such as blades, belts, gearboxes, and bearings are examined closely during the inspection phase to pinpoint areas that require repair or replacement. The project highlights the importance of using high-quality replacement parts to ensure the slasher's optimal functioning after rehabilitation. Additionally, the study emphasizes the significance of following manufacturer guidelines and recommended practices during the rehabilitation process to maintain the slasher's warranty and performance standards. Furthermore, the research project provides detailed instructions on sharpening and replacing blades, adjusting belt tension, lubricating gearboxes, and reinforcing structural components. Proper maintenance techniques such as cleaning, greasing, and storage tips are also discussed to prevent future issues and extend the slasher's lifespan. Moreover, the study explores the troubleshooting aspect of rotary slasher maintenance, offering practical solutions to common problems such as vibration, uneven cutting, and overheating. By addressing these issues promptly, operators can prevent further damage to the slasher and ensure smooth operation in the field. In conclusion, this research project serves as a comprehensive guide for individuals involved in the maintenance and rehabilitation of rotary slashers. By following the practical knowledge and step-by-step instructions outlined in this study, operators can effectively restore and prolong the lifespan of their rotary slashers, ultimately enhancing their efficiency and performance in agricultural and land maintenance operations.

Project Overview

<p> </p><p><strong>INTRODUCTION</strong></p><p>Rotary Slashers is an agricultural machine, which is used for cutting unwanted grass. These rotary slashers are joined through jigs, fixtures &amp; dies, thus ensure joining accuracy as well as interchangeability. It has heavy duty gear boxes and rugged frame which can withstand rough and tough wild grass, anchored straw and bushes. It is designed for fast application to any type of 5080 HP tractor with three point linkage. (<a target="_blank" rel="nofollow" href="http://www.indianagrovision.com">www.indianagrovision.com</a>, 2018). &nbsp;</p><p>Rotary slasher are generally have an opening by the side of the housing through which cut grasses expelled. The blade is seldom Sharp enough to give a neat cutting point.The blade simply cut the grass resulting in brown tips.However the horizontal blades are easy to removed and sharpen or replace. Base on the energy source , the tractor power take off shaft is use to transfer power to the implement.</p><p>(<a target="_blank" rel="nofollow" href="http://www.ijeter.everscience.org">www.ijeter.everscience.org</a>, 2018).</p><p><strong>1.1 &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; BACKGROUND OF THE STUDY</strong></p><p>This project deals with the rejuvenation of rotary slasher slasher which was broken down for a while in the workshop due to some mechanical fault. We aimed at restoring the rotary slasher to good operative,effective and also make it to serve the purpose.</p><p>Rehabilitation of rotary slasher means to the process involved in repairing and rejuvenation of a broken down rotary slasher in other to restore it back to normal working condition. Due to high global economic set back today, a lot of people find it difficult when it comes in term of rehabilitation of broken down machine, implement part or the machine as a whole and hence serve as an alternative to purchasing new one.</p><p><strong>1.2 &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; STATEMENT OF PROBLEM</strong></p><p>A physical inspection was carried out on the scrapped and abandoned rotary slasher to access the problems of the implement. After inspection and diagnosed. It was discovered that the following faults were detected.</p><p>&nbsp; &nbsp; &nbsp; i. &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; The oil seal was damaged</p><p>&nbsp; &nbsp; ii. &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; The slip clutch safety guard was missing</p><p>&nbsp; iii. &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; The blades is blunt, require resharpening</p><p>&nbsp; iv. &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; The center hitch pin was missing</p><p>&nbsp; &nbsp; v. &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; The bolts and nuts on the blade need replacement</p><p><strong>1.3 &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; AIM AND OBJECTIVE</strong></p><p><strong>1.3.1 &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; AIM</strong></p><p>&nbsp; &nbsp; &nbsp; i. &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; The aim of this project is to acquire practical knowledge on the rehabilitation process of a rotary slasher</p><p>&nbsp; &nbsp; ii. &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; To make the implement functional</p><p>&nbsp; iii. &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; To highlight on the advantages of good maintenance culture</p><p><strong>1.3.2 &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; OBJECTIVE</strong></p><p>&nbsp; &nbsp; &nbsp; i. &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; To inspect the implement</p><p>&nbsp; &nbsp; ii. &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; To diagnose and detect the fauts in the rotary slasher</p><p>&nbsp; iii. &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; To estimate the requirements for the rehabilitation</p><p>&nbsp; iv. &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; To rehabilitate and test implement</p><p>&nbsp; &nbsp; v. &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; To provide additional implement to the department.</p><p><strong>1.4 &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; SIGNIFICANCE OF THE STUDY</strong></p><p>Is to have practical knowledge and experience of what is been thought in the classroom and also have idieas on the maintenance to add to the number of good equipment in the department.</p><p>This project would not only help in the rehabilitating the rotary slasher, but will help in correcting the maintenance of the implement, broadens the students technical knowledge of the implement hereby increasing their interest the field.</p><p><strong>1.5 &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; SCOPE OF THE STUDY</strong></p><p>The scope of this project is the precurment, purchase and replacement of the defectives parts in the rotary slasher and to extend the functionality of the implement in the department.</p><p><strong>1.6.1 &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; DEFINITION OF TERMS</strong></p><p>&nbsp; &nbsp; &nbsp; i. &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp;<strong>MACHINERY</strong></p><p>This is a group of powerful multipurpose engine powered machines or device on which implement are mounted or attached for their operations. This device require skills to operate, example tractors, bulldozer, milking machine, etc.They are often heavy duty machines adopted for large scale mechanized farming.</p><p>&nbsp; &nbsp; ii. &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp;<strong>EQUIPMENT</strong></p><p>These are lower machines or advanced implements that require both skilled and unskilled labour for their operation.They range from simple hand held apparatus to complex ones designed a specific work.</p><p>&nbsp; iii. &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp;<strong>IMPLEMENT</strong></p><p>These are higher and larger tools or devices that are attached to or mounted on animals or machines used in farming operation. Without the aid of these machines or animals,implements cannot function on there own.They are made up of material especially iron for a specific purpose in the farming operation.example ,ploughs, shearing blade,harrow, Rodgers,cultivators, tiller.etc that are attached to the tractor use in mechanized farming</p><p><strong>1.6.2 &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; CLASSIFICATION OF IMPLEMENT</strong></p><p>Agricultural implement can be further classified according to how the drive power from the power unite the can be further classified into four major unit namely.</p><p><strong>&nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; i. &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp;</strong><strong>FULLY MOUNTED IMPLEMENT</strong></p><p>Fully mounted implement are machines that drive all power required for work from the prime mover,such machine is mounted is mounted on the tractor’s three point linkage and can be lowered or lifted using a tractor hydraulics system. Example of fully mounted implement include rotary slasher,plough, subsoiler, disc harrow etc.</p><p><strong>&nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; ii. &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp;</strong><strong>SEMI-MOUNTED IMPLEMENT</strong></p><p>These is an implement that is partially supported by the tractor and partially supported by own wheel.such implement has only one pair of wheel, usually at the back while the front is supported by the tractor draw bar.example of such implement includes planter,sprayers,and fertilizer drills</p><p><strong>&nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; iii. &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp;</strong><strong>TRAIL IMPLEMENT</strong></p><p>These are implement that is attached to the tractor through the draw bar which provide a towing or pull force but can not support the weight of the implement .such implement include tractor trailer use for transportation.</p><p><strong>&nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; iv. &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp;</strong><strong>SELF PROPELLED IMPLEMENT</strong></p><p>This is a machine this is self propelled and has his own engine and tyre for support. It does not depend on the tractor for power and support.</p><br> <br><p></p>