Design, construction and test of a passive solar tracking device
Table Of Contents
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</p><p>Title page i<br>Declaration ii<br>Certification iii<br>Dedication iv<br>Acknowledgement v<br>Abstract vii<br>Table of content viii – xii<br>List of figures xiii – xiv<br>List of tables xiv<br>List of drawings xv<br>List of plates xvi<br>Symbols xvii – xviii<br>
Chapter ONE
<br>INTRODUCTION<br>1.1 Solar Energy ……………………………………….. 1<br>1.2 Solar Tracking ……………………………………… 2<br>1.3 Solar Collectors …………………………………….. 3<br>1.4 Solar Photovoltaic Cell …………………………… 4<br>9<br>1.5 Solar Module ……………………………………… 5<br>1.6 Need for Tracking …………………………………. 5<br>1.7 The Aim of the Project ……………………………… 6<br>
Chapter TWO
<br>LITERATURE REVIEW<br>2.1 Solar Trackers ……………………………………… 7<br>2.2 Tracking Modes/ Geometries …………………….. 7<br>2.3 Previous Works on Solar Tracking systems …….. 9<br>2.4 Justification. ……………………………………….. 10<br>
Chapter THREE
<br>THEORY OF DESIGN AND DESIGN CALCULATIONS<br>3.1 Analysis of Tracking …………………………….. 11<br>3.1.1 Angle of Altitude ………………………………… 11<br>3.1.2 Angle of Slope …………………………………. 12<br>3.1.3 Angle of Incidence …………………………….. 12<br>3.1.4 Surface Azimuth Angle ……………………….. 13<br>3.1.5 Angle of Declination of the Sun ……………….. 13<br>3.1.6 Hour Angle ……………………………………. 14<br>10<br>3.1.7 Total Solar Radiation on a Tilted Surface …… 14<br>3.2 Volume of Cylinder …………………………… 15<br>3.3 Pressure in a Cylinder ………………………… 15<br>3.4 Specific Gas Constant …………………………. 16<br>3.5 Ideal Gas Equation …………………………….. 16<br>3.6 Length of Throw Arm ………………………….. 17<br>3.7 Maximum Permissible Pressure in Refrigerant<br>Reservoir ……………………………………….. 17<br>3.8 Force on Hydraulic Cylinder ………………….. 18<br>3.9 Mass of Fluid …………………………………… 18<br>3.10 Design of Semi Tracking Variable Speed Solar<br>Tracking Device ………………………………… 18<br>3.11 Design Calculations ……………………………. 20<br>3.12 Length of Throw Arm …………………………. 31<br>3.13 Pressure Generated by Gas in Reservoir …….. 33<br>3.14 Altitude Angles at other Dates in the Year …… 33<br>3.15 Height of Shades Required for 21st September<br>And 21st March ……………………………….. 34<br>11<br>
Chapter FOUR
<br>CONSTRUCTION OF SOLAR TRACKING DEVICE AND<br>MATERIAL SELECTION<br>4.1 Methodology …………………………………. 35<br>4.2 Description of Solar Tracking Device …….. 35<br>4.3 How the Solar Tracker Works …………….. 36<br>4.4 Specification of the Solar Tracking Device 38<br>4.4.1 The Refrigerant …………………………….. 38<br>4.4.2 The Frame …………………………………… 39<br>4.4.3 The Double Acting Hydraulic Cylinder …… 39<br>4.4.4 The Shades ………………………………….. 39<br>4.4.5 Refrigerant Hoses ……………………. 40<br>4.4.6 Valves ………………………………………… 40<br>4.4.7 Refrigerant Reservoir ………………………. 40<br>4.5 Material Selection and Manufacturing<br>Process ………………………………………. 40<br>4.5.1 Frame ………………………………………… 40<br>4.5.2 Double Acting Hydraulic Cylinder ………… 41<br>4.5.3 Shades ……………………………………….. 41<br>4.5.4 Refrigerant Hoses ……………………. 41<br>12<br>4.5.5 Valves ……………………………………….. 41<br>4.5.6 Refrigerant …………………………………. 42<br>4.5.7 Refrigerant Reservoir ……………………… 43<br>
Chapter FIVE
<br>EXPERIMENTS AND RESULTS<br>5.1 Experimentation ……………………………. 44<br>5.2 Aim ………………………………………….. 44<br>5.3 Procedures ………………………………….. 44<br>5.4 Results ………………………………………. 46<br>5.5 Discussions ………………………………….. 54<br>5.6 Costing ………………………………………. 55<br>CHAPTER SIX<br>CONCLUSIONS AND RECOMMENDATIONS<br>Conclusion …………………………………………… 57<br>Recommendations ……………………………………. 57<br>REFERENCES ……………………………………….. 58</p><p> </p><p> </p>
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Project Abstract
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This project is aimed at designing, constructing and testing of a single axis,<br>variable speed passive solar tracking device. This is because all the solar<br>trackers in use in the country are mainly imported.<br>The design works on the principle that Freon – 12 (Dichloroflouromethane)<br>boils at very low temperatures i.e. somewhat lower than – 300 F (-34.44oC) thus<br>generating great pressures even with just a small quantity of it evaporating.<br>This pressure generated from the evaporation of some of the Freon – 12 tilts<br>the collector in the direction of the sun through a hydraulic cylinder pivoted to<br>the collector base.<br>The solar tracker was designed, constructed, and tested by mounting a solar<br>Photovoltaic (PV) module on the tracker and comparison of the power output of<br>the PV module on the tracker against that of a stationary PV module was made.<br>Results showed that the tracking panel had an average relative performance of<br>about 30% over the stationary module and a cost of over N40, 000.00 cheaper<br>than that of the imported one.<br>It was thus concluded that the project was a success because the relative<br>performance obtained is in agreement with reported performances of similar<br>tracking devices.<br>8
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Project Overview
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INTRODUCTION<br>1.1 SOLAR ENERGY<br>Solar energy is an important clean, cheap and abundantly available renewable<br>energy. The sun radiates heat and light. The heat and light received from the<br>sun support the environment on the earth through the following well-known<br>natural effects.<br>– Temperature balance on the earth<br>– Photosynthesis by biological plants, production of oxygen and organic<br>materials. Production of organic chemicals and biomass<br>– Wind due to unequal heating of water, land surfaces.<br>– Water cycle: Evaporation – Clouds – Rain – water – evaporation –<br>clouds – …<br>– Heating of ocean water: Ocean thermal energy (OTEC)<br>– Waves in Ocean: Ocean wave energy<br>– Tides in Ocean: Ocean tidal energy (due to gravitational forces._<br>The sun produces enormous amount of heat and light through sustained<br>nuclear fusion reactions. The solar energy received on earth and can be used for<br>heating and producing electrical energy.<br>The first person to use the sun’s energy on a large scale was Archimedes<br>who reportedly set fire to an attacking Roman fleet at Syracuse in 212BC. He<br>accomplished this by means of a burning glass composed of small square<br>mirrors moving everywhere upon hinges so as to reduce the Roman fleet to<br>ashes at a distance of a bowshot. Serious studies of the sun and its potentials<br>began in the 17th century when Galileo and Lavoiser utilized the sun in their<br>researches. By 1700 diamonds had been melted and by the early 1800s heat<br>20<br>engines were operating with energy supplied by the sun. In the early twentieth<br>century, solar energy was used to power water distillation plants in Chile and<br>irrigation pumps in Egypt. (Kreider and Kreith, 1981).<br>About 170 trillion KW of solar energy are intercepted by the earth, an<br>amount which is 5000 times greater than the sum of all other energy inputs,<br>{Dickinson and Cheremisinoff, 1980). 30% of this amount is reflected back into<br>space as short wave radiation, 45% is absorbed by the atmosphere, the land<br>surface and oceans and it is converted to heat as the ambient surface<br>temperature of the planet. The remaining 25% powers the evaporation,<br>convection and precipitation cycles of the biosphere.<br>1.2 SOLAR TRACKING<br>Although it is abundant, solar energy impinging on the earth’s<br>atmosphere is relatively small due to attenuation, local weather phenomena and<br>air pollution. Also solar energy is received in cyclic, intermittent form with very<br>low power density from 0 to 1kW/m2. The direction of solar rays changes<br>during the day and with season. Solar energy received on ground level is<br>affected by atmospheric clarity, degree of latitude etc.<br>There is therefore a need to harness the cyclic and intermittent though<br>abundant solar energy. One way of doing this is using solar collectors.<br>Collectors are devices which absorbs and transfers the solar energy to heat<br>transport fluids. Solar Collectors could be flat plate, paraboloic trough,<br>Heliostat – reflector or Fresnel.<br>These collectors are usually operated in a fixed position oriented in a<br>north-south direction in the northern hemisphere titled at an angle<br>approximately equal to the latitude angle of that location. The collector<br>performance and efficiency are usually expressed in terms of solar energy<br>21<br>incident on the collector. A method that has been receiving attention in recent<br>times for increasing the output of the collectors is that of making the collector<br>track the sun.<br>For the rays to be normal to the collector surface requires that the<br>collector follows the sun both in the east- west and in the north- south directions<br>continuously. This type of collector is known as the fully tracking collector. A<br>restricted form of tracking, called semi-tracking may however be obtained by<br>restricting the collector to rotate about a north – south axis, with the collector<br>inclined to the horizontal at an appropriate slope. Two cases may be<br>distinguished: one when the normal to the collector rotates at a uniform speed<br>of 150 per hour and the other when the normal to the collector is always in the<br>azimuthal plane. The later case, though better, requires that the collector be<br>rotated at rotational speeds which vary over the day. The last type of semi<br>tracking is by constraining the collector to rotate about a east – west axis, which<br>itself is inclined to the horizontal at an appropriate slope usually the latitude<br>angle of the location. This is usually done on a monthly basis.<br>1.3 SOLAR COLLECTORS<br>When sunlight strikes an object, a portion of the energy bounces off<br>(reflection). The remainder serves to increase its molecule activity causing a<br>corresponding rise in temperature.<br>The above discussion shows the relationship of sunlight to thermal<br>energy conversion process. The conversion takes place automatically on contact<br>between sunlight and a material. To be able to utilize the sunlight – to – thermal<br>phenomenon effectively requires a device capable of heating up efficiently, able<br>to transfer the collected heat to some kind of heat transfer fluid (either air or a<br>liquid) and be able to do this while exposed to outdoor weather conditions. The<br>22<br>most popular device at present capable of fulfilling this is called a “flat – plate<br>collector”. All flat plate collectors have five basic components in common<br>namely:<br>a. The absorber surface<br>b. The heat transfer interface/fluid passage<br>c. The Glazing<br>d. The insulation and<br>e. The protective casing<br>Flat plate collectors could either be Liquid cooled or air cooled Flat plate<br>collectors. Water or a water/antifreeze solution is used predominantly as the<br>heat transfer (heat removing) Fluid in liquid cooled flat plate collectors. Non<br>toxic anti freezes and silicon based heat transfer fluids are also being developed<br>specifically for use in solar energy collection systems. Air cooled Flat plate<br>collectors use air as the heat transfer medium.<br>1.4 SOLAR PHOTOVOLTAIC CELLS<br>Photovoltaic (PV) is the direct conversion of sunlight to electricity<br>through photoelectric effect. The smallest unit of a solar electric device is the<br>solar cell. Solar cells are made of semi conductor material of which the<br>commonest is silicon. The silicon cell may be from monocrystaline,<br>polycrystalline or amorphous silicon. Monocrystaline refer to cells cut from<br>single crystal of Silicon while polycrystalline refers to cells made from many<br>crystals. Amorphous type cells are made from silicon that is not in crystalline<br>form. Instead silicon is deposited on the back of a glass or surface in very thin<br>layers. The surface is then scored to divide it into a number of cells and<br>electrical connections are added.<br>23<br>Mono and poly crystalline silicon cells are silicon wafers sliced from<br>cylindrical silicon crystals using very precise saws. These wafers are then<br>chemically treated in furnaces to enhance their electrical properties, after which<br>an anti reflective coating is applied to the cell surface to help it absorb radiation<br>more effectively. Thin metal wires are soldered to the front of the cell. These<br>ribbons of metal on the cell act as the contact, whereas a solid layer of metal on<br>the back side of the cell acts as a negative contact.<br>1.5 SOLAR MODULE<br>Arrangement of solar cells wired in series sealed between glass and<br>plastic and supported inside a metal frame is called a solar cell module. A<br>standard module will produce 12 volt, 3.5 Amp at maximum power point.<br>While a solar array is a group of modules mounted together.<br>1.6 NEED FOR TRACKING<br>Tracking requires that the collectors receive sunshine early and late in the<br>day to be effective. At mid and high latitudes the summer gain is significantly<br>greater than the winter gain which typically is not more than 20%.(Paruleka and<br>Rao, 1999).<br>Solar tracking increases the amount of time solar collectors are oriented<br>towards the sun and therefore increase the solar collector output. Solar tracking<br>could to a lesser degree be used for control functions. In a situation where an<br>optical lens is to be used to track the sun’s movement, there would be a<br>reduction in the cost of the lens since the tracker allows the incident rays to<br>strike normal to the lens and therefore smaller lenses are required.<br>24<br>1.7 THE AIM OF THE PROJECT<br>The aim of this research work is to design, construct and test a solar<br>energy tracking device to which a solar module can be incorporated.<br>The aim is to be achieved by the design of a single axis variable speed<br>passive solar tracking device after which construction of the tracker using the<br>design criteria would be undertaken.<br>A solar tracking device will maximize the amount of time the solar<br>module is oriented towards the sun thereby maximizing the energy output from<br>the solar module. It is also hoped that after the construction and<br>experimentation on the performance of the device, some useful information<br>would be gained which could lead to improvement on the design.<br>25
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