Influence of compression ratio on the performance characteristics of a spark ignition engine
Table Of Contents
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</p><p>TITLE PAGE<br>COVER PAGE . . . . . . . . i<br>TITLE PAGE . . . . . . . . . iii<br>DECLARATION . . . . . . . . iv<br>CERTIFICATION . . . . . . . . v<br>ACKNOWLEDGEMENTS . . . . . . . vi<br>ABSTRACT . . . . . . . . . vii<br>TABLE OF CONTENTS . . . . . . . viii<br>LIST OF FIGURES . . . . . . . . xiii<br>LIST OF TABLES . . . . . . . . xix<br>LIST OF PLATES . . . . . . . . xxiv<br>LIST OF APPENDICES . . . . . . . xxv<br>ABBREVIATIONS AND SYMBOLS . . . . . xxvi<br>viii<br>
Chapter ONE
: INTRODUCTION<br>1.1 Advantages and Applications of Internal Combustion (IC)<br>Engines . . . . . . . . 2<br>1.2 Thermal efficiency of IC engines . . . . . 3<br>1.3 Effect of Compression Ratio on the Thermal Efficiency of SI Engine 5<br>1.4 Statement of the problem . . . . . . 6<br>1.5 The Present Research . . . . . . . 7<br>1.6 Aim and Objectives . . . . . . 7<br>1.7 Significant of Research . . . . . . 8<br>
Chapter TWO
: LITERATURE REVIEW<br>2.1 Review of Related Past Works . . . . . 9<br>2.2 The Four Stroke Internal Combustion (IC) Engine . . 15<br>2.2.1 Structure and operation of a four stroke SI engine . . 15<br>2.3 Engine Performance Parameters . . . . 17<br>2.3.1 Definition of essential parameters . . . . 18<br>
Chapter THREE
: MATERIALS AND METHODS<br>3.1 Description of Test Engine . . . . . . 22<br>ix<br>3.2 Experimental Set-up of the Ricardo Variable Compression Ratio Engine. 22<br>3.3 The Engine . . . . . . . . 24<br>3.4 The Fuel System. . . . . . . . 25<br>3.5 Repairs of the Ricardo Engine . . . . . 25<br>3.5.1 Repairs of the central cooling system into the laboratory . 26<br>3.5.2 Repairs on the electric motor . . . . 26<br>3.5.3 Repairs of the fuel system . . . . 26<br>3.5.4 Repairs of the ignition system . . . . . 27<br>3.5.5 Replacement of the conveyor belt for the Tachometer . 27<br>3.6 Variation of the Compression Ratio . . . . . 27<br>3.7 Experimental Procedure . . . . . . 29<br>3.7.1 Calibration of the Ricardo engine . . . . 29<br>3.7.2 Test Procedure . . . . . . 30<br>3.8 Calculation of Mass Flow Rate of the Fuel . . . . 31<br>3.9 Measurement of Air Consumption . . . . . 32<br>3.10 Operation of the Ricardo Engine and Measurement of Break Load 33<br>3.11 Theoretical Determination of Performance Characteristics . . 34<br>x<br>3.11.1 Calculation of torque gain/loss . . . . 34<br>3.11.2 Error analysis . . . . . . 36<br>
Chapter FOUR
: RESULTS AND DISCUSSION<br>4.1 Discussion of Results . . . . . . 48<br>4.1.1 Effect of varying experimental compression ratio on the engine<br>brake power . . . . . . . 48<br>4.1.2 Effect of varying experimental compression ratio on the engine<br>brakethermal efficiency . . . . . 48<br>4.1.3 Effect of varying the experimental compression ratio on<br>brake mean effective pressure. . . . . 49<br>4.1.4 Effect of varying experimental compression ratio on the<br>fuel consumption parameters . . . . . 50<br>4.1.5 Effect of varying experimental compression ratio on<br>the volumetric efficiency . . . . . 50<br>4.2 Improvement in the Engine Performance Characteristics from<br>Increase in the Compression Ratio . . . . 51<br>xi<br>4.3 Comparison between the Experimental and Theoretical values . 53<br>4.4 Comparison between Experimental and Theoretical Performance . 80<br>4.4.1 Brake power . . . . . . . 80<br>4.4.2 Brake thermal efficiency . . . . . 81<br>4.4.3 Specific fuel consumption . . . . . 81<br>4.4.4 Brake mean effective pressure . . . . 82<br>
Chapter FIVE
: SUMMARY, CONCLUSIONS AND RECOMMENDATIONS<br>5.1 Summary . . . . . . . . 83<br>5.2 Conclusions . . . . . . . . 85<br>5.3 Recommendations . . . . . . . 86<br>REFERENCES . . . . . . . . 87<br>APPENDICES . . . . . . . . 90<br>xii</p><p> </p><h2>
Chapter ONE
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Project Abstract
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</p><p>The need to improve the performance characteristics of the gasoline engine has necessitated<br>the present research. Increasing the compression ratio below detonating values to improve<br>on the performance is an option. The compression ratio is a factor that influences the<br>performance characteristics of internal combustion engines. This work is a an experimental<br>and theoretical investigation of the influence of the compression ratio on the brake power,<br>brake thermal efficiency, brake mean effective pressure and specific fuel consumption of<br>aRicardo variable compression ratio spark ignition engine. A range of compression ratios of<br>5, 6, 7, 8 and 9, and engine speeds of1100 to 1600rpm, in increments of 100rpm, were<br>utilised. The results showsthat as the compression ratio increases, the actual fuel<br>consumption decreasesaveragely by 7.75%, brake thermal efficiency improves by 8.49 %<br>and brake power also improves by 1.34%. The optimum compression ratio corresponding to<br>maximum brake power, brake thermal efficiency, brake mean effective pressure and lowest<br>specific fuel consumption is 9.The theoretical values were compared with experimental<br>values. The grand averages of the percentage errorsbetween the theoretical and experimental<br>valuesfor all the parameters were evaluated. The small values of the percentage errors<br>between the theoretical and experimental values show that there is agreement between the<br>theoretical and experimental performance characteristics of the engine.</p><p> </p>
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Project Overview
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INTRODUCTION<br>The internal combustion (IC) engine has been refined and developed over the last 100 years<br>for a wide variety of applications. In most application of power generation and in<br>transportation propulsion the power source has being the internal combustion engines. The<br>reciprocating engine with its compact size and its wide range of power outputs and fuel<br>options is an ideal prime mover for powering cars, trucks, off-highway vehicles, trains, ships,<br>motor bikes as well aselectrical power generators for a wide range of large and small<br>applications. Electricity generating sets used to provide primary power in remote locations or<br>more generally for providing mobile and emergency or stand-by electrical power utilizes the<br>IC engines (Piston engine power plant, 2005). In Germany, Dr. Nicolaus August Otto started<br>manufacturing gas engines in 1866 (Hillier and Pittuck, 1978).<br>The IC engine is a heat engine in which burning of a fuel occurs in a confined space called a<br>combustion chamber. This exothermic reaction of a fuel with an oxidizer creates gases of high<br>temperature and pressure which are permitted to expand. The defining feature of an IC engine<br>is that useful work is performed by the expanding hot gases acting directly to cause<br>movement, for example by acting on piston, rotor, or even by pressing on and moving the<br>entire engine itself (Singer and Raper, 1999).<br>1.1 Advantages and Applications of Internal Combustion Engines<br>xxix<br>Spark Ignition (SI) Engines– These are lightweight enginesoflow capital costand aresuited<br>for applications in smaller and medium sized automobiles requiring power up to about 225<br>kW. They are also used in domestic electricity generation and outboard engines for smaller<br>boats.<br>Compression Ignition (CI) Engines- These are suited for medium and large size mobile<br>applications such as heavy trucks and buses, ships, auxiliary power units (emergency diesel<br>generators in industries) where fuel economy and relatively large amount of power both are<br>required (Reaz, 2001).<br>Figure 1.1 shows the electric power generation by IC engine and Figure 1.2 is an engine<br>classification chart.<br>Figure 1.1. Electric power generation by IC engine (Piston engine power plant, 2005)<br>xxx<br>Figure 1.2.Engine classificationchart(Reaz, 2001)<br>1.2 Thermal Efficiency of ICEngines<br>There is a lot of concern nowadays about the efficiency of the internal combustion (IC)<br>engine, and a lot of research is being done to improve it, so that we can get more work output,<br>for the same amount of fuel burnt. Engineers have devised manymethods like turbo charging,<br>cam-less engines and direct fuel injection (Mohit and Lamar, 2010). The following are also<br>promising breakthrough technologies for improving the thermal efficiencies of reciprocating<br>engines (<a target="_blank" rel="nofollow" href="http://www.jsme.or.jp/English/jsme%20roadmap/N0.7)">www.jsme.or.jp/English/jsme%20roadmap/N0.7)</a>:<br>1) New combustion system for reducing oxides of Nitrogenlike pre-mixed compression<br>ignition combustion.<br>2) Friction reduced by lubricant oil.<br>3) Mechanical, Electrical and recovering thermal and kinetic energies<br>xxxi<br>4) Transfer from fossil fuel to biomass fuel<br>The fuel cell is an important breakthrough technology currently under examination. It<br>is expected to be put into practical use from 2015 to 2020.<br>The thermal efficiency of the working cycle characterizes the degree of perfection with which<br>heat is converted into work. The thermal efficiency is the ratio of the energy output at the<br>shaft to input energy from the fuel. Of all the energy present in the combustion chamber only<br>some gets converted to useful output power. Most of the energy produced by these engines is<br>wasted as heat. The average IC engine has thermal efficiency between 20 to 30%, which is<br>very low (Mohit and Lamar, 2010).<br>If we consider a heat balance sheetsby Mohits and Lamar (2010) for the internal combustion<br>engines for a spark ignition (gasoline) engine, we find that the brake load efficiency is<br>between 21 to 28%, whereas loss to cooling water is between 12 to 27%, loss to exhaust is<br>between 30 to 55 %, and loss due to incomplete combustion is between 0 to 45%.By<br>analyzing the heat balance sheet we find that in gasoline engines loss due to incomplete<br>combustion can be rather high leading to poor performance characteristics of the engine.<br>In addition to friction losses and losses to the exhaust there are other engine operating<br>parameters that affect thermal efficiency. These include the fuel calorific value, the<br>compression ratio, ô€Žô€®¼and the ratio of specific heats, (γ=ô€œ¥ô€¯‰/ô€œ¥ô€¯).<br>xxxii<br>1.3<br>Effect of Compression Ratio on the Thermal Efficiency of SI Engines<br>Compression ratio (ô€Žô€®¼) is the ratio of the total volume of the combustion chamber when the<br>piston is at the bottom dead center (BDC) to the total volume of the combustion chamber<br>when piston is at the top dead center (TDC). Theoretically, increasing the compression ratio<br>of an engine can improve the thermal efficiency of the engine by producing more power<br>output. The ideal theoretical cycle,the Otto cycle, upon which spark ignition (SI) engine are<br>based, has a theoretical efficiency, ô€ŸŸô€¯, which increases with compression ratio, ô€Žô€®¼andis given<br>by (Chaiyot, 2005).<br>ô€ŸŸô€¯= (1 – ô€¬µ<br>ô€¯¥ô€²´<br>ô€´‚ô€°·ô€°) (1.1)<br>where, γ is ratio of specific heats, and is 1.4 for air.<br>However, changing the compression ratio has effects on the actual engine for example, the<br>combustion rate. Also over the load and speed range, the relative impact on brake power and<br>thermal efficiency varies. Therefore, only testing on real engines can show the overall effect<br>Table 1.1. Heat balance sheets for internal combustion engines<br>xxxiii<br>of the compression ratio. Knocking, however, is a limitation for increasing the compression<br>ratio (Chaiyot, 2005).<br>1.4 Statement of the Problem<br>The electricity power generation by Power Holding Company of Nigeria (PHCN)<br>amount to about 3,700 MW, which is lower than the national demand of about 10,000 MW<br>(<a target="_blank" rel="nofollow" href="http://www.sweetcrudereports.com/2011/power)">www.sweetcrudereports.com/2011/power)</a>. This implies that PHCN meets less than 50% of<br>the national demand. This has therefore necessitated establishments and families to generate<br>their own electricity using small engines. Most of these engines that are bought off-shelf (in<br>the market) are designed with a fixed compression ratio. These engines are to operate at<br>maximum thermal efficiency or lowest specific fuel consumption.<br>The thermal efficiency, ô€ŸŸô€¯ of the Otto cycle on which spark ignition engines are based is<br>given by equation (1). This implies that thermal efficiency is dependent on compression ratio<br>and ratio of specific heats. Compression ratio is a fundamental parameter in determining the<br>thermal efficiency of the engine.For spark ignition (SI) engines, the compression ratio ranges<br>from 6 to 12 (Haresh and Swagatam 2008). As a general rule, the energy in the fuel will be<br>better utilized if the compression ratio is as high as possible within the detonation free range.<br>xxxiv<br>1.5 The Present Research<br>This work attempts to investigate for a giving four stroke Spark Ignition engine, the influence<br>of compression ratio on the brake thermal efficiency, brake power, brake mean effective<br>pressure, specific fuel consumption, and the economic benefits for each unit increase in<br>compression ratio from 5 to 9; which is within detonation free range for spark ignition<br>engines.<br>The concern is for us to ensure that smaller engines such as the generators that we use in the<br>homes are fuel efficient, designed for optimum thermal efficiency within detonation free<br>compression ratios in order to reduce the cost of our supplementing electricity power supply<br>from PHCN.<br>1.6 Aim and Objectives<br>The aim of the research is to determine experimentally and theoretically, the influence of the<br>compression ratios on the performance characteristics of a spark ignition engine.<br>The specific objectives of this research are as follows<br>(i) To determine experimentally the influence of compression ratio on:<br>a. brake power<br>b. brake mean effective pressure<br>c. brake thermal efficiency<br>d. specific fuel consumption.<br>xxxv<br>(ii) To test the level of agreement of theoretical predictionswith derived performance<br>characteristics equationsto predict theoretically,the influence of compression ratio<br>on performance characteristics, a to d in (i)<br>1.7 Significance of Research<br>Adopting a higher compression ratio is one of the most important considerations regarding<br>improved fuel consumption, thermal efficiency and power output in gasoline engines. Much<br>research has been devoted to the effect of higher compression ratio in compression ignition<br>engines, but little attention has been given to spark engines because of detonation at higher<br>compression ratios. By far the most widely used IC engine is the spark-ignition gasoline<br>engine (<a target="_blank" rel="nofollow" href="http://www.personal.utulsa.edu/kenneth-weston/chapter6.pdf)">www.personal.utulsa.edu/kenneth-weston/chapter6.pdf)</a>. A four-stroke SI engine is<br>different from a four-stroke CI engine in the combustion process and in the, pressure and<br>temperature characteristics of the working gases. The compression ratio has a significant<br>effect on the thermal efficiency for the respective engine types.<br>xxxvi
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