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Head loses in horizontal and vertical orificemeter: a comparative analysis with application of statistical method

 

Table Of Contents


Project Abstract

Abstract
Orificemeters are widely used in fluid flow measurement due to their simplicity and cost-effectiveness. In this study, a comparative analysis was conducted to investigate the impact of head losses in horizontal and vertical orificemeters. The experiment was designed to measure the head losses in both configurations under various flow rates. The data collected were analyzed using statistical methods to determine the significance of the differences observed. The results indicated that the head losses in the horizontal orificemeter were consistently lower compared to the vertical orificemeter across all flow rates tested. Statistical analysis revealed a significant difference in head losses between the two configurations with a high level of confidence. This difference can be attributed to the orientation of the orifice plate relative to the flow direction, which affects the flow profile and pressure distribution in the pipe. The findings of this study have practical implications for flow measurement applications where accurate head loss calculations are crucial. Engineers and practitioners can use the results to make informed decisions when selecting the appropriate orificemeter configuration based on the specific requirements of their system. Additionally, the statistical approach employed in this study provides a robust method for analyzing experimental data and drawing meaningful conclusions. Future research could focus on investigating other factors that may influence head losses in orificemeters, such as the shape and size of the orifice plate, Reynolds number effects, and fluid properties. By expanding the scope of analysis, a more comprehensive understanding of the factors affecting head losses in orificemeters can be achieved, leading to improved design and performance in flow measurement systems. In conclusion, this study highlights the importance of considering the orientation of orifice plates in horizontal and vertical orificemeters when assessing head losses. The comparative analysis presented here offers valuable insights into the differences between the two configurations and demonstrates the utility of statistical methods in analyzing experimental data. By incorporating these findings into practice, engineers can optimize flow measurement systems for improved accuracy and efficiency.

Project Overview

INTRODUCTION
1.1. Background of the study

Fluid mechanics deals with the study of all fluids under static and dynamic situations. Fluid mechanics is a branch of continuous mechanics which deals with a relationship between forces, motions, and statical conditions in a continuous material. This study area deals with many and diversified problems such as surface tension, fluid statics, flow in enclose bodies, or flow round bodies (solid or otherwise), flow stability, etc. In fact, almost any action a person is doing involves some kind of a fluid mechanics problem. Researchers distinguish between orderly flow and chaotic flow as the laminar flow and the turbulent flow. The fluid mechanics can also be distinguished between a single phase flow and multiphase flow (flow made more than one phase or single distinguishable material).
Fluid flow in circular and noncircular pipes is commonly encountered in practice. The hot and cold water that we use in our homes is pumped through pipes. Water in a city is distributed by extensive piping networks. Oil and natural gas are transported hundreds of miles by large pipelines. Blood is carried throughout our bodies by veins. The cooling water in an engine is transported by hoses to the pipes in the radiator where it is cooled as it flows. Thermal energy in a hydraulic space heating system is transferred to the circulating water in the boiler, and then it is transported to
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the desired locations in pipes. Fluid flow is classified as external and internal, depending on whether the fluid is forced to flow over a surface or in a conduit. Internal and external flows exhibit very different characteristics. In this chapter we consider internal flow where the conduit is completely filled with the fluid, and flow is driven primarily by a pressure difference. This should not be confused with open-channel flow where the conduit is partially filled by the fluid and thus the flow is partially bounded by solid surfaces, as in an irrigation ditch, and flow is driven by gravity alone. We then discuss the characteristics of flow inside pipes and introduce the pressure drop correlations associated with it for both laminar and turbulent flows. Finally, we present the minor losses and determine the pressure drop and pumping power requirements for piping systems. Pipes 611
14–5Liquid or gas flow through pipes or ducts is commonly used in heating and cooling applications, and fluid distribution networks. The fluid in such applications is usually forced to flow by a fan or pump through a flow section. We pay particular attention to friction, which is directly related to the pressure drop and head loss during flow through pipes and ducts. The pressure drop is then used to determine the pumping power requirement. A typical piping system
involves pipes of different diameters connected to each other by various fittings or elbows to direct the fluid, valves to control the flow rate, and pumps to pressurize the fluid. The terms pipe, duct, and conduit are usually used interchangeably for flow sections. In general, flow sections of circular cross section are referred to as
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pipes (especially when the fluid is a liquid), and flow sections of noncircular cross section as ducts (especially when the fluid is a gas). Small-diameter pipes are usually referred to as tubes. Given this uncertainty, we will use more descriptive phrases (such as a circular pipe or a rectangular duct) whenever necessary to avoid any misunderstandings. You have probably noticed that most fluids, especially liquids, are transported in circular pipes. This is because pipes with a circular cross section can withstand large pressure differences between the inside and the outside without undergoing significant distortion. Noncircular pipes are usually used in applications such as the heating and cooling systems of buildings where the pressure difference is relatively small, the manufacturing and installation costs are lower, and the available space is limited for duct work. Although the theory of fluid flow is reasonably well understood, theoretical solutions are obtained only for a few simple cases such as fully developed laminar flow in a circular pipe. Therefore, we must rely on experimental results and empirical relations for most fluid-flow problems rather than closed form analytical solutions. Noting that the experimental results are obtained under carefully controlled laboratory conditions, and that no two systems are exactly alike, we must not be so naive as to view the results obtained as ―exact.‖ The fluid velocity in a pipe changes from zero at the surface because of the no-slip condition to a maximum at the pipe center. In fluid flow, it is convenient to work with an average or mean velocity _m, which remains constant in incompressible flow when the cross-sectional area of the pipe is
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constant. The mean velocity in heating and cooling applications may change somewhat because of changes in density with temperature. But, in practice, we evaluate the fluid properties at some average temperature and treat them as constants. The convenience of working with constant properties usually more than justifies the slight loss in accuracy.
Also, the friction between the fluid layers in a pipe does cause a slight rise in fluid temperature as a result of the mechanical energy being converted to sensible thermal energy. But this temperature rise due to fictional heating is usually too small to warrant any consideration in calculations and thus is disregarded. For example, in the absence of any heat transfer, no noticeable difference can
be detected between the inlet and exit temperatures of water flowing in a pipe. The primary consequence of friction in fluid flow is pressure drop, and thus any significant temperature change in the fluid is due to heat transfer.


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