Home / Electrical electronics engineering / INTRODUCTION A vise (American) or vice (British) is amechanical device used to secure anobject to allow work to be performed onit. Vices have two parallel jaws, one fixedand the other movable, threaded in andout by a screw and lever. DESCRIPTION OF ABENCH VICE A bench vice is like an extra hand. Itspurpose is to hold material steady,allowing you to use both hands to workon the material with other tools. The bench vise is of the Clamp base Bench design. It is a lightweight, portable vise. It is attached to a table or bench with the mounting clamp. It has rough jaws for holding material with stationary base. Clamp base bench vices are considered most appropriate to hold light materials or in areas where a heavier vice is not available such as laboratories and school workshops. It consists of a mounting base or body which is secured to the machine table, a stationary jaw against which work piece is located, a movable jaw and screw mechanism consisting of a buttress-threaded spindle and handle. When the spindle is rotated in the clockwise direction using the handle, the jaws move closer thus clamping the workpiece against the stationary jaw. This clamping action holds the part securely while the machining operation takes place. On the other hand, when turned in the anticlockwise direction, the jaws move away thus loosening the grip on the work piece The stiffness created through the design that pulled the jaw down has the added benefit of pulling the nut and driving the movable jaw up creating a sandwich of vice body, nut and movable jaw. The resulting stiffness and dampening allowed a significantly lighter vice to be offered, allowing for manual lifting and positioning of the vice on a machine table, which contributed to its popularity. The stationary jaw is cast integral with the vice body. It is a good selection when density and absolute minimum deflection is needed. This vise hardware is adaptable for installation in a variety of positions, and on different styles of bench tops. They areideal for sawing, sanding, plaining,drilling, screwing and soldering. TYPES OF BENCH VICE There aretwo types of bench vice that share acommon anatomy. WOODWORKING VICES Woodworking vices are usuallyincorporated into the structure of awoodworking bench, often fabricatedfrom the same type of timber as thebench. The top edge of the jaws isusually flush with the bench top anddoes not protrude beyond the edge of thebench. ENGINEER’S VICE Engineer’s bench vices are also known asmetalworking vices and are typicallyfabricated from iron or steel. These vicesare not an integrated part of theworkbench, allowing them to beremoved and used on any suitable worksurface. They are attached so that thejaws of the vice sit above the level of thework surface, at about elbow height, togive more purpose for working onharder materials and slightly protrudingbeyond the edge of the bench. COMMON FEATURES For the engineering bench vise, it consists of two jaws, onestationary and one moveable. These arefitted into a frame with a screwapparatus operated by a lever whichcontrols the moveable jaw, allowing thespace between the jaws to be expandedor contracted to accommodate different-sized pieces of material. STATEMENT OF PROBLEM A problem with known types of vice is that the numerous component parts thereof mean that the clamp is relatively expensive to manufacture. Furthermore, if the clamp is of relatively complex construction it may be similarly complex to operate. In particular, it is inconvenient to have to use both hands in order to clamp an object in the clamp and a one-handed operation would be more desirable. Also, vices tend to be heavy and are normally fixed to a work surface. Research have also shown that the available bench vice are not cost effective, hence these machine tools are not readily available to the engineers, technicians, artisans who are greatly in need of this machine tool for their daily work in the workshop. Most vises in the workshops are too big and are not amenable to small work pieces holding. Besides, because of their sizes, their materials of construction are big and hence cost much. When under pressure, most vise designs deflect creating part alignment problem requiring that lifted work pieces be forced down with hammer It is therefore an object of the present invention to provide a clamp which alleviates the above-described problems . OBJECTIVES OF THE STUDY To design a bench vise. Modify an existing bench vice for small scale workshop production. To analyze the design structure of the bench vice. To improve the existing design through material and size reduction Evaluate the cost of the modified bench vice. Alleviate the sufferings of engineers, technicians, artisans who use hand to grip object for cutting, planning, gluing etc. PURPOSE OF THE PROJECT From the research, it is expected that the student would be exposed to and learn how to progress from design to actual fabrication of equipment, using conventional system. DESIGN AND OPERATION CONSIDERATIONS In general, to address the work holding needs of a particular machining operation, one needs to consider part size, material, machine speed, feed rate, and the quantity of Parts to be produced. Single part production or low quantity requirements generally make a single vice setup a good choice. The part configuration will point toward either contoured jaws or any number of standard or special jaws. The gripping area for the planned operation must allow for sufficient depth of jaw engagement (bite) to safely allow the planned operation to take place. Higher quantity lot sizes make multiple vise setups desirable. The workpiecesize determines the spacing between the vises as well as the vise size itself. Generally, attempts must be made to produce the maximum amount of parts per cycle. Many additional operations by the same operator can then be done simultaneously. The key to freeing the operator is quick clamping and the highest efficiency of the workpieceloading cycle. This includes prepping the work area for thorough chip flushing and cleaning. But in particular, with reference to this project, the vise design is guided by the following considerations; 1. Adequate clamping forces 2. Quick and ease of clamping 3. Simple construction 4. Low cost 5. Durability

INTRODUCTION A vise (American) or vice (British) is amechanical device used to secure anobject to allow work to be performed onit. Vices have two parallel jaws, one fixedand the other movable, threaded in andout by a screw and lever. DESCRIPTION OF ABENCH VICE A bench vice is like an extra hand. Itspurpose is to hold material steady,allowing you to use both hands to workon the material with other tools. The bench vise is of the Clamp base Bench design. It is a lightweight, portable vise. It is attached to a table or bench with the mounting clamp. It has rough jaws for holding material with stationary base. Clamp base bench vices are considered most appropriate to hold light materials or in areas where a heavier vice is not available such as laboratories and school workshops. It consists of a mounting base or body which is secured to the machine table, a stationary jaw against which work piece is located, a movable jaw and screw mechanism consisting of a buttress-threaded spindle and handle. When the spindle is rotated in the clockwise direction using the handle, the jaws move closer thus clamping the workpiece against the stationary jaw. This clamping action holds the part securely while the machining operation takes place. On the other hand, when turned in the anticlockwise direction, the jaws move away thus loosening the grip on the work piece The stiffness created through the design that pulled the jaw down has the added benefit of pulling the nut and driving the movable jaw up creating a sandwich of vice body, nut and movable jaw. The resulting stiffness and dampening allowed a significantly lighter vice to be offered, allowing for manual lifting and positioning of the vice on a machine table, which contributed to its popularity. The stationary jaw is cast integral with the vice body. It is a good selection when density and absolute minimum deflection is needed. This vise hardware is adaptable for installation in a variety of positions, and on different styles of bench tops. They areideal for sawing, sanding, plaining,drilling, screwing and soldering. TYPES OF BENCH VICE There aretwo types of bench vice that share acommon anatomy. WOODWORKING VICES Woodworking vices are usuallyincorporated into the structure of awoodworking bench, often fabricatedfrom the same type of timber as thebench. The top edge of the jaws isusually flush with the bench top anddoes not protrude beyond the edge of thebench. ENGINEER’S VICE Engineer’s bench vices are also known asmetalworking vices and are typicallyfabricated from iron or steel. These vicesare not an integrated part of theworkbench, allowing them to beremoved and used on any suitable worksurface. They are attached so that thejaws of the vice sit above the level of thework surface, at about elbow height, togive more purpose for working onharder materials and slightly protrudingbeyond the edge of the bench. COMMON FEATURES For the engineering bench vise, it consists of two jaws, onestationary and one moveable. These arefitted into a frame with a screwapparatus operated by a lever whichcontrols the moveable jaw, allowing thespace between the jaws to be expandedor contracted to accommodate different-sized pieces of material. STATEMENT OF PROBLEM A problem with known types of vice is that the numerous component parts thereof mean that the clamp is relatively expensive to manufacture. Furthermore, if the clamp is of relatively complex construction it may be similarly complex to operate. In particular, it is inconvenient to have to use both hands in order to clamp an object in the clamp and a one-handed operation would be more desirable. Also, vices tend to be heavy and are normally fixed to a work surface. Research have also shown that the available bench vice are not cost effective, hence these machine tools are not readily available to the engineers, technicians, artisans who are greatly in need of this machine tool for their daily work in the workshop. Most vises in the workshops are too big and are not amenable to small work pieces holding. Besides, because of their sizes, their materials of construction are big and hence cost much. When under pressure, most vise designs deflect creating part alignment problem requiring that lifted work pieces be forced down with hammer It is therefore an object of the present invention to provide a clamp which alleviates the above-described problems . OBJECTIVES OF THE STUDY To design a bench vise. Modify an existing bench vice for small scale workshop production. To analyze the design structure of the bench vice. To improve the existing design through material and size reduction Evaluate the cost of the modified bench vice. Alleviate the sufferings of engineers, technicians, artisans who use hand to grip object for cutting, planning, gluing etc. PURPOSE OF THE PROJECT From the research, it is expected that the student would be exposed to and learn how to progress from design to actual fabrication of equipment, using conventional system. DESIGN AND OPERATION CONSIDERATIONS In general, to address the work holding needs of a particular machining operation, one needs to consider part size, material, machine speed, feed rate, and the quantity of Parts to be produced. Single part production or low quantity requirements generally make a single vice setup a good choice. The part configuration will point toward either contoured jaws or any number of standard or special jaws. The gripping area for the planned operation must allow for sufficient depth of jaw engagement (bite) to safely allow the planned operation to take place. Higher quantity lot sizes make multiple vise setups desirable. The workpiecesize determines the spacing between the vises as well as the vise size itself. Generally, attempts must be made to produce the maximum amount of parts per cycle. Many additional operations by the same operator can then be done simultaneously. The key to freeing the operator is quick clamping and the highest efficiency of the workpieceloading cycle. This includes prepping the work area for thorough chip flushing and cleaning. But in particular, with reference to this project, the vise design is guided by the following considerations; 1. Adequate clamping forces 2. Quick and ease of clamping 3. Simple construction 4. Low cost 5. Durability

 

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<p> <strong>INTRODUCTION<br>1.1 BACKGROUND OF STUDY</strong><br>The knowledge you are about to learn is a serious combination of an engineering trend. And have something to do with the ALTERNATOR.<br>Here, we make use of a D.C .Motor (direct current motor), and it has two terminals. This D.C.Motor, have the capacity to generate 12volts and be use for practical alternating current. Alternating current is a voltage of like said 220volts – 240volts. All this simple generator generally known as “I better pass my neighbor” can be use for this practical engineering experiment.<br>What we have here is what we refer as a stator winding (i.e the generator coil). The stator winding have a three various outputs, it have the A.C. output, which the red wire gives us the positive, and the black wire gives us the negative. The capacitor wire, which can be any color, usually yellow in most generator and the diode wire, also can be any color but usually green in most generator.<br>If you don’t connect this winding to our capacitor, we wouldn’t be able to have our 220V- 240V. the green wire serve as the charging system and is going to be connected to our 12V battery. The voltage of the battery(12V) must tally with the capacity of the D.C.Motor (12V, for tiger generator) you are using. The green wire can be connected to our Diode. Then from the diode, you supply current directly back to the battery. The car battery can be 12Volts 45AMPERE, 60 AMPERE, 75AMP or 100 AMP or 120 AMP. Just note that the ampere is the strength of the battery and the amount of current it can produce and regulate. Make sure that the battery capacity tallies with that of the D.C.Motor.<br>We have what we know as ARMATURE, some people call it rotor and a lot of road side electricians call it AMURTURE. This armature from the supply of the D.C. Motor to the stator winding, immediately you pass current to the armature, there will be an interaction between the field (magnetic field) that have been created in the stator winding and the armature. The armature will be rotating inside the stator winding, a magnetic field will be created between the stator winding coil and the coil of the armature, thereby bring out energy. The energy can come in form of Direct Current, or can come in form of Alternating current, it all depends on the capacity of the alternator.<br>Now, what we usually use in Nigeria, is a system of Alternating current, which is from 220V to 240V and if we are able to produce a D.C with the combination of the alternator, it gives us an alternator and it gives us a result of 220V to 240V, that means the area of using fuel, will be off completely, because the battery will serve as our fuel.<br>We also have a crank shaft cut off. We decided to cut off one side of the shaft of crank shaft of pestle and rings, so that we can drill a hole in it, which goes directly to the D.C. motor and it connects the alternator. So, that gives us the combination of D.C. Motor and alternator.<br><strong>1.2. STATEMENT OF THE PROBLEM</strong><br>In this country, Nigeria, just like most developing countries in the world, we are faced with the challenges of light disruption. Continuous spending on fuelling and maintenance of our fuel generator, but now lets look at another alternative. Converting a fuelled generator into a fuel less generator and it has a low maintenance cost.<br><strong>1.3. OBJECTIVE OF THE SEMINAR</strong><br>The aim of this project is to design and manufacture a fuel less generator, capable of producing 2 – 3 KW of electrical energy/ power. The objectives are:<br>a) To design and manufacture of 3KVA fuel less generator.<br>b) To evaluate the generator for performance.<br>c) To explore an alternative which is affordable, convenient and efficient, just like our normal electricity. Here we will learn how to convert a fuel generator to a fuel less generator.<br>1.4. SIGNIFICANCE OF STUDY<br>Why is this study necessary?<br>This study, on how to convert a fuel generator to fuel less generator, Is becoming more necessary because, as long as the price of fuel is high and the Power Holdings Company of Nigeria (P.H.C.N) keep disappointing, it is recommended that one should fall back on this technology of Personal Electricity Generator (P.E.G).<br>One can use this fuel less generator to be charging car batteries and as well as using it to generate electricity for his shops, flats or rooms, thereby making money in the process.<br>The need to use in the school environment, like office, labs or even in the classrooms, as case maybe. Also, in tertiary institutions is also included.<br>This fuel less generator can be used to power and sustain a constant or stable electricity /current in a clinic, hospitals or even a maternity. Knowing full well that it can power and supply a stady current for more than 24 hours without a stop.<br>Shops / stalls owners can have this fuel less generator to attract more customers, by having steady power to make the customer feel comfortable.<br>Who will benefit?<br>This fuel less generator is beneficial to everyone both for the young or for the old. A family, travelling to the village or to a camp or even a vacation, can decide to carry one of this fuel less generator along to avoid disappointment by PHCN, or better still, get one of this fuel less generator for their parents or grand parents. This generator is easy to operate and cheap to maintain.<br>An average Nigerian doing one business or the other can get one this generator, even if it the small tiger one and he or she can be sure of constant and stable light throughout the day and night.<br>Bar owners will have no cause to frawn their faces on the high cost of petrol and the constant disappointment from PHCN, because with a medium or big fuel less generator, he/she will have a noiseless and smokeless generator and constant supply of electricity to boost his business.<br>Finally, the posed danger of a fuel generator as smoke (as air pollution) can cause lung disease, then Noise, which irritate both the owner and their neighbors and finally the High Price of fuel can all be avoided if one get one of these fuel less generator. <br></p>

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