DEVELOPMENT OF AN ONION-SET PLANTER BASED ON DESIGN CRITERIA OF PLANT TRANSPLANTERS
Table Of Contents
Project Abstract
Project Overview
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<b>1.0 INTRODUCTION </b></p><p><b>1.1 BACKGROUND OF THE STUDY</b></p><p>Mechanization in agriculture has released millions
of agricultural workers in the industrial sectors, and
has helped contribute remarkably to industrial expansion.
Outstanding developments in agriculture came into existence
after mechanization of a variety of agricultural operations,
Outputs have been increased dramatically, while reducing
levels of manpower and the burdens of the worker. Every
year, demand is increasing for food and fibers and will
continue to increase due to a constantly expanding population. Increased production is, therefore, required as
cultivable land remains the same. As a result, there is
a need to produce more within the shortest possible period
of time, using minimum manpower and improved cultural
practices.
Many operations in agriculture are now being performed
by machines. This reduces the labor requirements which
have been the principal motivating force in mechanization.
There are some areas, like vegetable transplanting, where
mechanization has progressed very slowly. </p><p>Transplanters
are particularly advantageous when they can minimize a peak
labor demand. These peaks occur over a relatively short
period of time each year, as in the harvesting of certain
fruits and vegetables. Another important element is that
mechanization improves the ability to produce and deliver
the product for successful marketing of vegetables. A
continuous supply of products into the market has a significant effect on the economy. Several transplanters
have been developed to plant tobacco, cabbage, sweet potatoes, tomatoes, rice, and trees for reforestation. The
transplanters are either semiautomatic or automatic. In
semiautomatic machines, the plants are fed by hand into
the plant-placing device. Usually automatic implements
use preloaded plant cartridges or potted plants, stacked
on the planter, which mechanically convey the plant and
place it in the ground. In semiautomatic transplanters,
the labor is partially reduced compared to automatic
machines. Cultural practices for some crops have been
changed to modify growth habits, decreasing required labor
and growing periods.
This present study is related to the development of
a planting machine that can plant onion-sets instead of
planting plants or sowing seeds into the soil. The terms,
"set" or "onion-sets" in this thesis are applicable to a
small onion bulb, usually less than an inch in diameter,
which is used for propagation.
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The onion is a major vegetable used in many different
ways in daily diet. The demand for onions is worldwide.
Its use is not limited to any climate or associated with
any nationality; and, they are probably grown in as many
areas of the world as any cultivated crop. Onions are
found in most markets of the world in any season of the
year. Although they are consumed in rather small quantities by most families, they are used in many homes almost
daily. Primarily, they are used as a seasoning for a wide
variety of dishes. The demand for onions is fairly constant
throughout the year: onions are consumed in about the same
amounts when the prices are high or low. It is possible to
predict rather closely the amount of onions that any market
will absorb. It seems impossible, however, to regulate the
flow of onions into market channels where the consumer can
purchase onions at a reasonable price and where the grower
can make a reasonable profit. A year of over-production
and low prices is usually followed by a year of underproduction and high prices. One way to resolve this problem is mechanizing the cultural practices of onions. All
current methods of producing onions depend heavily on manual
labor. Though onions are an essential vegetable used every
day, it is unfortunate that not much development has been
made in mechanizing cultural practices in onion production.
Mechanization will lead to a reduction of labor demand that
occurs over a relatively short period of time each growing
season. Uniform rate of production, availability of
product, and high yields are other advantages of mechanization. The reasons for lack of advancement may be due
to the following: </p><p>1. Varied physical, mechanical and biological
characteristics of onions and onion plants
are too delicate and perishable for mechanical transplanting </p><p>2. The delicate and perishable properties of
onion-sets when mechanically handled </p><p>3. Lack of development of a new machine </p><p>4. Lack of investigation of the effects of a
machine or a mechanized system upon onion
crop production and/or economics </p><p>5. Lack of research studies of fundamental
problems related to soil/onion relationships </p><p>6. Lack of studies relating the adaptability
of machines to onion production, and </p><p>7. Cultural practices vary with variety of
onion, production, location, and level of
technology. </p><p><b>1.2 STATEMENT OF THE PROBLEM </b></p><p>A survey of the literature on planting onion-sets
revealed no information pertaining to an implement. There
was a lack of design information for planters, even though hand planting is a tedious and costly operation. This
study was initiated because of the desirability to replace
and to establish uniform rates of production throughout
the year at a lower planting cost. </p><p><b>1.3 OBJECTIVES </b></p><p>The primary objectives of this study were: </p><p>1. To investigate current methods of planting and
producing onions </p><p>2. To analyze the design considerations for mechanically planting onion-sets in relation to transplanters </p><p>3. To develop a planter to plant onion-sets without
damage to the sets </p><p>4. To field test the onion-set planter's performance and to evaluate the resulting data.</p><p> 1.4 <b>PARAMETERS OF THE STUDY</b> </p><p>This study consisted of a review of literature pertaining to planting onion-sets. A review of uses of transplanters for such a purpose was then conducted. In addition, data pertinent to the planter design were set up by
a literature review and by consultations with other researchers .
Procedural Plan of Study
Initially, considerable literature was reviewed to
establish a background to develop a mechanical planter to
plant onion-sets. Although onion planters were mentioned
in the literature, no specific information was found. The
objectives of this study, the parameters of the study, and
an organizational plan were developed using consultation
and review. As there was no published information available on planting sets, it was necessary to establish initial design criteria. A review of related materials was
necessary, however, to establish a basis for the design
of an onion-set planter.
A working model was to be developed and constructed
based on formulated design criteria. It was decided to
conduct performance tests of the model and to modify it
accordingly, if necessary. The documentation of information gathered, the development of the implement designed,
and the results of the tests performed follow.
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