<p> <b> TABLE OF CONTENTS </b></p><p>TITLE PAGE ..................................................................................................................................iii </p><p>DECLARATION.............................................................................................................................iv </p><p>CERTIFICATION............................................................................................................................v </p><p>DEDICATION ................................................................................................................................vi </p><p>ACKNOWLEDGEMENT..............................................................................................................vii </p><p>ABSTRACT..................................................................................................................................viii </p><p>TABLE OF CONTENTS ................................................................................................................ix </p><p>LIST OF TABLES .........................................................................................................................xii </p><p>LIST OF FIGURES........................................................................................................................xv </p><p>LIST OF PLATE...........................................................................................................................xvi </p><p>LIST OF APPENDICES ..............................................................................................................xvii</p><p> LIST OF ABBREVIATIONS .....................................................................................................xviii </p><p>1.0 INTRODUCTION................................................................................................................1 </p><p>1.1 General Background ..............................................................................................................1 </p><p>1.2 Statement of Problems........................................................................................................3 </p><p>1.3 Aim and Objectives of Study ..............................................................................................4 </p><p>1.4 Justification of Study...........................................................................................................4 </p><p>1.5 Scope and Limitation of the Study.....................................................................................6 </p><p>2.0 LITERATURE REVIEW.....................................................................................................7 </p><p>2.1 Background.............................................................................................................................7 </p><p>2.2 Briquetting Technologies.......................................................................................................7 </p><p>2.2.1 Screw press technology ............................................................................................7 </p><p>2.2.2 Piston press technology ............................................................................................8 </p><p>2.2.3 Roller press.............................................................................................................10 </p><p>2.2.4 Pellet press..............................................................................................................10 </p><p>2.2.5 Manual presses (Low-pressure briquetting) ...........................................................11 </p><p>2.3 Existing Briquetting Machines.........................................................................................12 </p><p>2.4 Materials for the Production of Briquettes......................................................................14 </p><p>2.5 Factors Affecting Briquette Production ...........................................................................16 </p><p>2.5.1 Biomass particle size and shape .............................................................................16 </p><p>2.5.2 Biomass moisture content.......................................................................................17 </p><p>2.5.3 Biomass temperature ..............................................................................................17 </p><p>2.5.4 Die temperature ......................................................................................................18 </p><p>2.5.5 External additives and binders................................................................................18 </p><p>2.6 Briquettes’ Performance Characteristics.........................................................................19 </p><p>2.6.1 Physical properties..................................................................................................19 </p><p>2.6.2 Thermal properties..................................................................................................21 </p><p>2.6.3 Mechanical property...............................................................................................23 </p><p>2.7 Research Gap........................................................................................................................24 </p><p>3.0 MATERIALS AND METHODS .......................................................................................25 </p><p>3.1 Materials Selection ...............................................................................................................25 </p><p>3.1.1 Material selection for the construction of briquette making machine ....................25 </p><p>3.1.2 Material selection for the evaluation of briquette making machine .......................25 </p><p>3.2 Equipments ........................................................................................................................26 </p><p>3.3 Design Considerations.......................................................................................................26 </p><p>3.4 Machine Design..................................................................................................................27</p><p> 3.4.1 Briquette size ..........................................................................................................27 </p><p>3.4.2 Determination of allowable tensile stress...............................................................27 </p><p>3.4.3 Determination of thickness of cylinder ..................................................................28 </p><p>3.4.4 Determination of the Capacity of Compressing Device (Hydraulic Jack) .............29 </p><p>3.4.4 Summary of Design Calculation.............................................................................34 </p><p>3.5 Fabrication procedure of briquetting machine................................................................35 </p><p>3.5.1 Fabrication of the upper compression plate............................................................35 </p><p>3.5.2 Fabrication of the Mould ........................................................................................36 </p><p>3.5.3 Fabrication of the piston and lower compression plate ..........................................37 </p><p>3.5.4 Fabrication of the machine stand (support)............................................................38 </p><p>3.6 Cost of Materials................................................................................................................39 </p><p>3.7 Evaluation Procedures......................................................................................................40 </p><p>3.7.1 Biomass collection and preparation........................................................................40</p><p> 3.7.2 Starch binder preparation .......................................................................................40 </p><p>3.7.3 Determination of moisture content of the prepared samples..................................40 </p><p>3.8 Machine Evaluation...........................................................................................................41 </p><p>3.8.1 Determination of physical properties .....................................................................41 </p><p>3.8.2 Determination of thermal properties.......................................................................43 </p><p>3.8.3 Machine output capacity.........................................................................................46 </p><p>3.9 Experimental Procedures .................................................................................................47 </p><p>3.9.1 Briquetting production (Machine operation)..........................................................47 </p><p>3.9.2 Experimental Design and Layout ...........................................................................47 </p><p>4.0 RESULTS AND DISCUSSION.........................................................................................49 </p><p>4.1 The Developed Hydraulic Piston Press Biomass Hollow Briquette Making Machine ...49 </p><p>4.1.1 Upper compression plate ........................................................................................50 </p><p>4.1.2 Machine mould.......................................................................................................51 </p><p>4.1.3 Machine pistons......................................................................................................51 </p><p>4.1.4 Lower compression plate........................................................................................51 </p><p>4.1.5 Machine stand (support).........................................................................................51</p><p> 4.2 Effect of Particle Size and Binder Ratio on Sorghum-Stalk Briquette Quality Parameters. ........................52 </p><p>4.2.1 Compressed density of sorghum-stalk briquette.....................................................52 </p><p>4.2.2 Relaxed density of sorghum-stalk briquette ...........................................................55 </p><p>4.2.3 Relaxation ratio of sorghum-stalk briquette ...........................................................59 </p><p>4.2.4 Shattered index of sorghum-stalk briquette............................................................61 </p><p>4.2.5 High calorific value of sorghum-stalk briquette.....................................................63 </p><p>4.2.6 Ash content of sorghum-stalk briquette..................................................................66 </p><p>4.2.7 Volatile matter of sorghum-stalk briquette.............................................................68 </p><p>4.2.8 Fixed carbon of sorghum-stalk briquette................................................................71 </p><p>4.2.9 Thermal fuel efficiency of sorghum-stalk briquette ...............................................74 </p><p>4.3 Effect of Particle Size and Binder Ratio on Millet-Briquette Quality Parameters. .......75 </p><p>4.3.1 Compressed density of millet-stalk briquette .........................................................75 </p><p>4.3.2 Relaxed density of millet-stalk briquette................................................................77 </p><p>4.3.3 Relaxation ratio of millet-stalk briquette................................................................79 </p><p>4.3.4 Shattered index of millet-stalk briquette ................................................................81 </p><p>4.3.5 High calorific value of millet-stalk briquette .........................................................83 </p><p>4.3.6 Ash content of millet-stalk briquette ......................................................................85 </p><p>4.3.7 Volatile matter of millet-stalk briquette .................................................................88 </p><p>4.3.8 Fixed carbon of millet-stalk briquette ....................................................................91 </p><p>4.3.9 Thermal fuel efficiency of millet stalk briquette ....................................................93 </p><p>4.4 Machine Output Capacity ...................................................................................................94 </p><p>4.4.1 Mass of Ejected Briquettes.....................................................................................94 </p><p>4.4.2 Briquette Production time.......................................................................................96 </p><p>4.4.3 Output Capacity of the Machine.............................................................................96 </p><p>5.0 CONCLUSION AND RECOMMENDATION .................................................................98 </p><p>5.1 Conclusion.............................................................................................................................98 </p><p>5.2 Recommendations.................................................................................................................99</p><p> REFERENCE...............................................................................................................................101 </p><p>APPENDICES..............................................................................................................................106 <br></p><p><br></p>
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