Home / Agric and Bioresources Engineering / DEVELOPMENT AND PERFORMANCE EVALUATION OF HYDRAULIC PISTON PRESS BIOMASS HOOLOW BRIQUETTE MAKING MACHINE

DEVELOPMENT AND PERFORMANCE EVALUATION OF HYDRAULIC PISTON PRESS BIOMASS HOOLOW BRIQUETTE MAKING MACHINE

 

Table Of Contents


<p>       <b>&nbsp;TABLE OF CONTENTS&nbsp;</b></p><p>TITLE PAGE ..................................................................................................................................iii&nbsp;</p><p>DECLARATION.............................................................................................................................iv&nbsp;</p><p>CERTIFICATION............................................................................................................................v&nbsp;</p><p>DEDICATION ................................................................................................................................vi&nbsp;</p><p>ACKNOWLEDGEMENT..............................................................................................................vii&nbsp;</p><p>ABSTRACT..................................................................................................................................viii&nbsp;</p><p>TABLE OF CONTENTS ................................................................................................................ix&nbsp;</p><p>LIST OF TABLES .........................................................................................................................xii&nbsp;</p><p>LIST OF FIGURES........................................................................................................................xv&nbsp;</p><p>LIST OF PLATE...........................................................................................................................xvi&nbsp;</p><p>LIST OF APPENDICES ..............................................................................................................xvii</p><p>&nbsp;LIST OF ABBREVIATIONS .....................................................................................................xviii&nbsp;</p><p>1.0 INTRODUCTION................................................................................................................1&nbsp;</p><p>1.1 General Background ..............................................................................................................1&nbsp;</p><p>1.2 Statement of Problems........................................................................................................3&nbsp;</p><p>1.3 Aim and Objectives of Study ..............................................................................................4&nbsp;</p><p>1.4 Justification of Study...........................................................................................................4&nbsp;</p><p>1.5 Scope and Limitation of the Study.....................................................................................6&nbsp;</p><p>2.0 LITERATURE REVIEW.....................................................................................................7&nbsp;</p><p>2.1 Background.............................................................................................................................7&nbsp;</p><p>2.2 Briquetting Technologies.......................................................................................................7&nbsp;</p><p>2.2.1 Screw press technology ............................................................................................7&nbsp;</p><p>2.2.2 Piston press technology ............................................................................................8&nbsp;</p><p>2.2.3 Roller press.............................................................................................................10&nbsp;</p><p>2.2.4 Pellet press..............................................................................................................10&nbsp;</p><p>2.2.5 Manual presses (Low-pressure briquetting) ...........................................................11&nbsp;</p><p>2.3 Existing Briquetting Machines.........................................................................................12&nbsp;</p><p>2.4 Materials for the Production of Briquettes......................................................................14&nbsp;</p><p>2.5 Factors Affecting Briquette Production ...........................................................................16&nbsp;</p><p>2.5.1 Biomass particle size and shape .............................................................................16&nbsp;</p><p>2.5.2 Biomass moisture content.......................................................................................17&nbsp;</p><p>2.5.3 Biomass temperature ..............................................................................................17&nbsp;</p><p>2.5.4 Die temperature ......................................................................................................18&nbsp;</p><p>2.5.5 External additives and binders................................................................................18&nbsp;</p><p>2.6 Briquettes’ Performance Characteristics.........................................................................19&nbsp;</p><p>2.6.1 Physical properties..................................................................................................19&nbsp;</p><p>2.6.2 Thermal properties..................................................................................................21&nbsp;</p><p>2.6.3 Mechanical property...............................................................................................23&nbsp;</p><p>2.7 Research Gap........................................................................................................................24&nbsp;</p><p>3.0 MATERIALS AND METHODS .......................................................................................25&nbsp;</p><p>3.1 Materials Selection ...............................................................................................................25&nbsp;</p><p>3.1.1 Material selection for the construction of briquette making machine ....................25&nbsp;</p><p>3.1.2 Material selection for the evaluation of briquette making machine .......................25&nbsp;</p><p>3.2 Equipments ........................................................................................................................26&nbsp;</p><p>3.3 Design Considerations.......................................................................................................26&nbsp;</p><p>3.4 Machine Design..................................................................................................................27</p><p>&nbsp;3.4.1 Briquette size ..........................................................................................................27&nbsp;</p><p>3.4.2 Determination of allowable tensile stress...............................................................27&nbsp;</p><p>3.4.3 Determination of thickness of cylinder ..................................................................28&nbsp;</p><p>3.4.4 Determination of the Capacity of Compressing Device (Hydraulic Jack) .............29&nbsp;</p><p>3.4.4 Summary of Design Calculation.............................................................................34&nbsp;</p><p>3.5 Fabrication procedure of briquetting machine................................................................35&nbsp;</p><p>3.5.1 Fabrication of the upper compression plate............................................................35&nbsp;</p><p>3.5.2 Fabrication of the Mould ........................................................................................36&nbsp;</p><p>3.5.3 Fabrication of the piston and lower compression plate ..........................................37&nbsp;</p><p>3.5.4 Fabrication of the machine stand (support)............................................................38&nbsp;</p><p>3.6 Cost of Materials................................................................................................................39&nbsp;</p><p>3.7 Evaluation Procedures......................................................................................................40&nbsp;</p><p>3.7.1 Biomass collection and preparation........................................................................40</p><p>&nbsp;3.7.2 Starch binder preparation .......................................................................................40&nbsp;</p><p>3.7.3 Determination of moisture content of the prepared samples..................................40&nbsp;</p><p>3.8 Machine Evaluation...........................................................................................................41&nbsp;</p><p>3.8.1 Determination of physical properties .....................................................................41&nbsp;</p><p>3.8.2 Determination of thermal properties.......................................................................43&nbsp;</p><p>3.8.3 Machine output capacity.........................................................................................46&nbsp;</p><p>3.9 Experimental Procedures .................................................................................................47&nbsp;</p><p>3.9.1 Briquetting production (Machine operation)..........................................................47&nbsp;</p><p>3.9.2 Experimental Design and Layout ...........................................................................47&nbsp;</p><p>4.0 RESULTS AND DISCUSSION.........................................................................................49&nbsp;</p><p>4.1 The Developed Hydraulic Piston Press Biomass Hollow Briquette Making Machine ...49&nbsp;</p><p>4.1.1 Upper compression plate ........................................................................................50&nbsp;</p><p>4.1.2 Machine mould.......................................................................................................51&nbsp;</p><p>4.1.3 Machine pistons......................................................................................................51&nbsp;</p><p>4.1.4 Lower compression plate........................................................................................51&nbsp;</p><p>4.1.5 Machine stand (support).........................................................................................51</p><p>&nbsp;4.2 Effect of Particle Size and Binder Ratio on Sorghum-Stalk Briquette Quality Parameters. ........................52&nbsp;</p><p>4.2.1 Compressed density of sorghum-stalk briquette.....................................................52&nbsp;</p><p>4.2.2 Relaxed density of sorghum-stalk briquette ...........................................................55&nbsp;</p><p>4.2.3 Relaxation ratio of sorghum-stalk briquette ...........................................................59&nbsp;</p><p>4.2.4 Shattered index of sorghum-stalk briquette............................................................61&nbsp;</p><p>4.2.5 High calorific value of sorghum-stalk briquette.....................................................63&nbsp;</p><p>4.2.6 Ash content of sorghum-stalk briquette..................................................................66&nbsp;</p><p>4.2.7 Volatile matter of sorghum-stalk briquette.............................................................68&nbsp;</p><p>4.2.8 Fixed carbon of sorghum-stalk briquette................................................................71&nbsp;</p><p>4.2.9 Thermal fuel efficiency of sorghum-stalk briquette ...............................................74&nbsp;</p><p>4.3 Effect of Particle Size and Binder Ratio on Millet-Briquette Quality Parameters. .......75&nbsp;</p><p>4.3.1 Compressed density of millet-stalk briquette .........................................................75&nbsp;</p><p>4.3.2 Relaxed density of millet-stalk briquette................................................................77&nbsp;</p><p>4.3.3 Relaxation ratio of millet-stalk briquette................................................................79&nbsp;</p><p>4.3.4 Shattered index of millet-stalk briquette ................................................................81&nbsp;</p><p>4.3.5 High calorific value of millet-stalk briquette .........................................................83&nbsp;</p><p>4.3.6 Ash content of millet-stalk briquette ......................................................................85&nbsp;</p><p>4.3.7 Volatile matter of millet-stalk briquette .................................................................88&nbsp;</p><p>4.3.8 Fixed carbon of millet-stalk briquette ....................................................................91&nbsp;</p><p>4.3.9 Thermal fuel efficiency of millet stalk briquette ....................................................93&nbsp;</p><p>4.4 Machine Output Capacity ...................................................................................................94&nbsp;</p><p>4.4.1 Mass of Ejected Briquettes.....................................................................................94&nbsp;</p><p>4.4.2 Briquette Production time.......................................................................................96&nbsp;</p><p>4.4.3 Output Capacity of the Machine.............................................................................96&nbsp;</p><p>5.0 CONCLUSION AND RECOMMENDATION .................................................................98&nbsp;</p><p>5.1 Conclusion.............................................................................................................................98&nbsp;</p><p>5.2 Recommendations.................................................................................................................99</p><p>&nbsp;REFERENCE...............................................................................................................................101&nbsp;</p><p>APPENDICES..............................................................................................................................106 <br></p><p><br></p>

Project Abstract

<p>&nbsp;                  <b>ABSTRACT&nbsp;</b></p><p>In this study, a simple four-mould hydraulic piston press biomass hollow briquette making machine, suitable for household and small-scale production of circular briquettes with a centre hole was developed. The briquetting machine was operated using a 4-tons hydraulic jack. Other members of the machine include the mould, pistons, lower and upper compression plates, jack head and jack seat plates, and the machine stand. The performance evaluation of the machine was carried out using sorghum and millet stalk at moisture content of 8% and 6 % respectively. The biomass material was milled using hammer mill with sieve sizes 7mm (P1), 5mm (P2), and 3mm (P3). Briquettes were produced from mixture of biomass at these three particle sizes P1, P2 and P3 and cassava starch binder at three binder ratios of 20% (B1), 30% (B2) and 40% (B3) by weight of biomass material. Four physical properties namely – compressed density, relaxed density, relaxation ratio, and shattered index of the briquettes; and five thermal properties namely – heat calorific value, ash content, volatile matter, fixed carbon content and thermal efficiency of briquetting materials were determined. The machine evaluation was based on Complete Randomized Design (CRD). The data obtained was statistically analyzed using Statistical Analysis System (SAS 9.1) software. Biomass particle size was found to be significant at 1% probability level on physical properties forsorghum-stalk briquette except on relaxation ratio, which was significant only at 5% probability level. The physical properties of sorghum-stalk briquettes improved with decrease in particle size. Mean values of 727.67kg/m3 , 222.35kg/m3 , 89.57% and 3.28 were recorded for compressed density, relaxed density, shattered index and relaxation ratio, respectively at sorghum-stalk particle size P1(3mm). Binder ratio B2 was found to have the best effect on the compressed density and relaxed density of sorghum-stalk briquettes while relaxation ratio and shattered index of sorghum-stalk briquettes improved with increase in binder ratio to B3. Particle sizes and binder ratio were found to be significant at 1% probability level on the thermal properties of sorghum-stalk briquettes, with optimum mean values of 17.726 MJ/kg, 1.6%, 24.60 % and 24.66% for calorific value, ash content, volatile matter and thermal efficiency respectively at P3. The thermal properties of sorghum-stalk briquette and Millet-stalk briquette were found to improve with decrease in binder ratio. However, starch binder was found to have no significant difference on the physical properties of millet-stalk briquettes. The physical properties of millet-stalk briquettes increased with decrease in particle size. Mean values of 814.41kg/m3 , 225.34kg/m3 and 99.49% was obtained for compressed density, relaxed density and shattered index, respectively for millet-stalk briquette at particle size P1(3mm). While particle size has no significant difference on the relaxation ratio of millet-stalk briquettes. On the other hand, particle size P2 gave optimum mean thermal property values of 16.692 MJ/kg, 2.9%, 26.20 % and 28.15% for calorific value, ash content, volatile matter and thermal fuel efficiency respectively. Generally, the constructed briquetting machine is capable of producing quality briquettes from sorghum and millet stalk biomass at particle sizes 3mm (P3) and 5mm (P2) respectively. The developed prototype briquetting machine has a production capacity range of 4.64 kg/hr – 5.26 kg/hr depending on the material used in producing the briquette. <br></p>

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