Thesis Abstract

Abstract
The demand for materials with enhanced corrosion resistance at high temperatures in various industrial applications has driven significant research efforts towards the development of advanced coatings. This thesis focuses on the development of high-temperature corrosion-resistant coatings for industrial applications, aiming to address the challenges associated with degradation and failure of materials exposed to aggressive environments. The study explores the synthesis, characterization, and performance evaluation of novel coatings designed to provide effective protection against high-temperature corrosion. The research begins with a comprehensive review of existing literature on high-temperature corrosion mechanisms, coating materials, and deposition techniques. The literature review highlights the importance of developing coatings that can withstand harsh operating conditions and prolong the service life of industrial components. Various factors influencing the corrosion resistance of coatings, such as composition, microstructure, and environmental conditions, are analyzed to provide a solid foundation for the experimental work. The methodology chapter outlines the experimental approach adopted in this study, including coating synthesis, characterization techniques, and corrosion testing procedures. The research methodology incorporates a systematic investigation of coating properties, such as thickness, adhesion, microstructure, and chemical composition, to assess their influence on corrosion resistance. Corrosion testing involves exposure of coated samples to high-temperature corrosive environments to evaluate their performance under simulated industrial conditions. The findings chapter presents a detailed analysis of the experimental results obtained from the synthesis, characterization, and corrosion testing of high-temperature corrosion-resistant coatings. The discussion focuses on the relationship between coating properties and corrosion resistance, highlighting the key factors contributing to the protective performance of the coatings. The impact of different deposition techniques, alloy compositions, and post-treatment processes on the corrosion behavior of the coatings is thoroughly examined to provide insights into their effectiveness in industrial applications. In conclusion, this thesis offers valuable insights into the development of high-temperature corrosion-resistant coatings for industrial applications. The research contributes to the advancement of coating technology by proposing novel strategies to enhance the corrosion resistance of materials exposed to high-temperature environments. The significance of the study lies in its potential to address the challenges faced by industries operating in corrosive conditions, offering practical solutions to extend the lifespan of critical components and infrastructure. Keywords high-temperature corrosion, corrosion-resistant coatings, industrial applications, material degradation, protective coatings, coating technology, corrosion mechanisms, coating performance, experimental analysis.

Thesis Overview

The project titled "Development of High-Temperature Corrosion-Resistant Coatings for Industrial Applications" focuses on addressing the critical need for protective coatings that can withstand high temperatures in industrial environments. Industrial equipment and machinery often operate under extreme conditions that expose them to corrosive elements, leading to degradation and reduced lifespan. This research aims to develop advanced coatings that can effectively protect these components from corrosion at elevated temperatures, thereby enhancing their durability and performance. The study will begin with a comprehensive literature review to examine existing corrosion-resistant coatings, their properties, and limitations in high-temperature applications. This review will provide a solid foundation for understanding the current state-of-the-art technologies and identifying gaps that need to be addressed in the development of new coatings. The research methodology will involve the synthesis and characterization of novel coating materials with enhanced corrosion resistance properties. Various deposition techniques, such as thermal spraying, chemical vapor deposition, and physical vapor deposition, will be explored to determine the most suitable method for achieving the desired coating properties. The project will also include testing and evaluation of the developed coatings under simulated high-temperature and corrosive environments to assess their performance and durability. The results of these tests will be analyzed to determine the effectiveness of the coatings in protecting industrial components from corrosion and degradation. Furthermore, the study will investigate the economic feasibility and scalability of the developed coatings for industrial applications. Cost analysis and comparison with existing coating technologies will be conducted to assess the commercial viability of the new coatings. The significance of this research lies in its potential to advance the field of materials engineering by providing innovative solutions for protecting industrial equipment operating at high temperatures. The development of high-temperature corrosion-resistant coatings has the potential to benefit various industries, including aerospace, automotive, energy, and manufacturing, by improving the reliability and efficiency of their equipment. In conclusion, the project "Development of High-Temperature Corrosion-Resistant Coatings for Industrial Applications" aims to contribute to the advancement of materials science and engineering by developing novel coatings that can withstand harsh industrial environments. The outcomes of this research have the potential to make a significant impact on industrial sectors that rely on high-temperature equipment, ultimately leading to improved performance, longevity, and cost-effectiveness.