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Development of High-Temperature Corrosion Resistant Coatings for Gas Turbine Blades

 

Table Of Contents


Chapter 1

: Introduction 1.1 Introduction
1.2 Background of Study
1.3 Problem Statement
1.4 Objectives of Study
1.5 Limitations of Study
1.6 Scope of Study
1.7 Significance of Study
1.8 Structure of the Thesis
1.9 Definition of Terms

Chapter 2

: Literature Review 2.1 Overview of Materials and Metallurgical Engineering
2.2 High-Temperature Corrosion Mechanisms
2.3 Gas Turbine Blade Coating Technologies
2.4 Previous Studies on Corrosion Resistant Coatings
2.5 Properties of Coating Materials
2.6 Application Techniques for Coatings
2.7 Performance Evaluation of Coatings
2.8 Challenges in Coating Development
2.9 Future Trends in Coating Technology
2.10 Summary of Literature Review

Chapter 3

: Research Methodology 3.1 Research Design
3.2 Sampling Strategy
3.3 Data Collection Methods
3.4 Materials and Equipment
3.5 Experimental Procedures
3.6 Data Analysis Techniques
3.7 Quality Control Measures
3.8 Ethical Considerations

Chapter 4

: Discussion of Findings 4.1 Analysis of Coating Performance
4.2 Comparison with Existing Coating Technologies
4.3 Relationship between Coating Composition and Corrosion Resistance
4.4 Impact of Coating Thickness on Performance
4.5 Evaluation of Coating Adhesion
4.6 Discussion on Experimental Results
4.7 Interpretation of Findings
4.8 Implications for Gas Turbine Blade Applications

Chapter 5

: Conclusion and Summary 5.1 Summary of Findings
5.2 Achievement of Objectives
5.3 Contributions to Materials Engineering
5.4 Recommendations for Future Research
5.5 Conclusion and Final Remarks

Thesis Abstract

Abstract
Gas turbine engines play a crucial role in various industrial applications, including power generation, aviation, and marine propulsion. One of the critical challenges faced by gas turbine components is high-temperature corrosion, which can lead to degradation and failure of the engine. In this context, the development of high-temperature corrosion-resistant coatings for gas turbine blades has garnered significant attention in the field of materials and metallurgical engineering. This thesis aims to investigate and develop advanced coatings that can enhance the corrosion resistance of gas turbine blades operating at elevated temperatures. Chapter 1 provides an introduction to the research topic, including the background of the study, problem statement, objectives, limitations, scope, significance, structure of the thesis, and definitions of key terms. The literature review in Chapter 2 covers ten key aspects related to high-temperature corrosion mechanisms, existing coating technologies, materials selection criteria, coating deposition techniques, and performance evaluation methods. Chapter 3 outlines the research methodology, including the selection of coating materials, deposition techniques, experimental setup, corrosion testing procedures, and data analysis methods. The methodology section also discusses the factors influencing coating performance, such as microstructure, composition, thickness, and adhesion to the substrate. Moreover, it highlights the importance of optimizing coating parameters to achieve superior corrosion resistance. Chapter 4 presents a detailed discussion of the research findings, including the characterization of developed coatings, corrosion test results, microstructural analysis, chemical composition, surface morphology, and adhesion properties. The chapter also discusses the influence of processing conditions on the coating performance and identifies the key factors affecting the corrosion resistance of gas turbine blades. Finally, Chapter 5 summarizes the research outcomes, conclusions, and recommendations for future work. The study demonstrates the feasibility of developing high-temperature corrosion-resistant coatings for gas turbine blades using advanced materials and deposition techniques. The findings of this research contribute to the ongoing efforts to enhance the performance and reliability of gas turbine engines in high-temperature environments. In conclusion, the development of high-temperature corrosion-resistant coatings for gas turbine blades is a critical area of research with significant potential to improve the efficiency and longevity of gas turbine engines. This thesis provides valuable insights into the design, development, and evaluation of advanced coatings for protecting gas turbine components from corrosion at elevated temperatures. The outcomes of this research can benefit industries relying on gas turbine technology and pave the way for future advancements in materials engineering and surface protection technologies.

Thesis Overview

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