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Investigation of the Corrosion Behavior of Additively Manufactured Metal Alloys

 

Table Of Contents


Chapter ONE

: Introduction 1.1 Introduction
1.2 Background of Study
1.3 Problem Statement
1.4 Objective of Study
1.5 Limitation of Study
1.6 Scope of Study
1.7 Significance of Study
1.8 Structure of the Thesis
1.9 Definition of Terms

Chapter TWO

: Literature Review 2.1 Review of Corrosion Behavior in Metal Alloys
2.2 Additive Manufacturing Processes
2.3 Factors Influencing Corrosion in Metal Alloys
2.4 Previous Studies on Corrosion in Additively Manufactured Alloys
2.5 Corrosion Testing Methods
2.6 Surface Modifications for Corrosion Resistance
2.7 Importance of Corrosion Resistance in Engineering Applications
2.8 Additive Manufacturing Materials Selection
2.9 Modeling and Simulation of Corrosion Behavior
2.10 Emerging Trends in Additive Manufacturing and Corrosion Research

Chapter THREE

: Research Methodology 3.1 Selection of Materials and Alloys
3.2 Experimental Setup for Corrosion Testing
3.3 Corrosion Testing Procedures
3.4 Data Collection and Analysis Methods
3.5 Statistical Analysis Techniques
3.6 Simulation Software Utilization
3.7 Sample Preparation Techniques
3.8 Quality Control Measures

Chapter FOUR

: Discussion of Findings 4.1 Corrosion Behavior of Additively Manufactured Alloys
4.2 Comparison of Corrosion Resistance Among Different Alloys
4.3 Influence of Additive Manufacturing Parameters on Corrosion
4.4 Surface Morphology and Corrosion Mechanisms
4.5 Correlation Between Microstructure and Corrosion Behavior
4.6 Effect of Environmental Factors on Corrosion
4.7 Evaluation of Corrosion Performance Metrics
4.8 Discussion on Future Research Directions

Chapter FIVE

: Conclusion and Summary 5.1 Summary of Research Findings
5.2 Achievements of the Study
5.3 Contributions to the Field
5.4 Limitations and Recommendations for Future Work
5.5 Conclusion and Final Remarks

Thesis Abstract

Abstract
This thesis investigates the corrosion behavior of additively manufactured metal alloys, focusing on understanding how the unique characteristics of additive manufacturing processes influence the corrosion resistance of metal components. Additive manufacturing, also known as 3D printing, has revolutionized the production of complex metal parts with tailored properties. However, the impact of additive manufacturing on the corrosion resistance of metal alloys is not yet fully understood. This research aims to address this gap by studying the corrosion behavior of additively manufactured metal alloys under different environmental conditions. The study begins with a comprehensive literature review to establish the current state of knowledge regarding corrosion mechanisms in metal alloys and the effects of additive manufacturing on material properties. The literature review covers key concepts such as electrochemical corrosion processes, factors influencing corrosion resistance, and the influence of microstructure on corrosion behavior. The research methodology section outlines the experimental approach employed to investigate the corrosion behavior of additively manufactured metal alloys. Various corrosion testing techniques, such as electrochemical impedance spectroscopy and potentiodynamic polarization, are utilized to evaluate the corrosion resistance of the samples. The effects of different environmental factors, such as pH, temperature, and chloride concentration, on the corrosion behavior of additively manufactured metal alloys are systematically analyzed. The results and discussion section presents the findings of the corrosion experiments and provides a detailed analysis of the corrosion behavior of the additively manufactured metal alloys. The microstructural characteristics of the samples are examined using scanning electron microscopy to correlate the material properties with the observed corrosion performance. The influence of process parameters, such as build orientation and post-processing treatments, on the corrosion resistance of additively manufactured metal alloys is also investigated. The conclusion summarizes the key findings of the study and highlights the implications for the design and application of additively manufactured metal components in corrosive environments. The research contributes to the understanding of how additive manufacturing processes affect the corrosion behavior of metal alloys and provides insights into strategies for enhancing the corrosion resistance of additively manufactured components. Overall, this thesis provides a comprehensive analysis of the corrosion behavior of additively manufactured metal alloys and offers valuable insights for researchers and industry professionals seeking to optimize the performance of metal components produced using additive manufacturing technologies.

Thesis Overview

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