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Construction of a simple metallic mould

 

Table Of Contents


Thesis Abstract

Abstract
Metallic molds are widely used in various industries for manufacturing products through processes like casting, injection molding, and compression molding. In this project, we focus on the construction of a simple metallic mold that can be used for small-scale production or prototyping purposes. The construction process involves several key steps starting with the design phase where the specifications of the mold are determined. The material for the mold is selected based on factors such as the type of production process, the material being molded, and the expected number of production cycles. In this project, we choose to construct the mold using aluminum due to its lightweight nature, high thermal conductivity, and ease of machining. After the design and material selection, the next step is to create a mold cavity that matches the desired shape of the final product. This is typically done by CNC machining, milling, or turning processes. Accuracy and precision are crucial at this stage to ensure that the final product meets the required specifications. Once the mold cavity is created, it is essential to incorporate features such as cooling channels to regulate the temperature during the production process. Proper cooling helps in achieving faster cycle times and improving the overall quality of the molded parts. These channels can be designed based on the specific requirements of the production process. After the mold cavity and cooling channels are in place, the next step is to assemble the mold components and secure them together. This may involve using fasteners, screws, or welding, depending on the design of the mold. Careful assembly is necessary to prevent any leaks or defects during the production process. Finally, the completed metallic mold is tested for functionality and durability. This may involve conducting trial production runs to check for any issues such as flashing, warping, or dimensional inaccuracies. Any necessary adjustments are made to optimize the mold performance before it is put into full-scale production. In conclusion, the construction of a simple metallic mold involves various steps including design, material selection, cavity creation, incorporation of cooling channels, assembly, and testing. By following these steps carefully and paying attention to detail, a functional and reliable mold can be constructed for small-scale production or prototyping purposes.

Thesis Overview

INTRODUCTION

The equipment mostly used in the industries and manufacturing establishments requires the production of definite shape, pattern, different design, embossments and others, are usually moulds. The ability of moulds to withstand pressure, distortion and corrosion determines the application.

A mould has been defined as a pattern constructed for the production of the same type of the prototype. The constructional material differs from one operation to another. The diversity of the application gives the need for the designing and development of moulds of different materials, compositions, shapes, textures and crossing resistances.

Mould is as old as man, the early days of the blacksmiths were able to construct, design materials of different shapes and sizes using mould.

1.1   USES OF MOULDS IN PRODUCTION INDUSTRIES

The metallurgical Industries use mould pattern for different casting operations and diverse application for the productions of metal blocks, building blocks, e.t.c like in the production of both industrial and household plastic wares. In the manufacturing set –up, the different types of accessories that have different profiles are usually produced using moulds.

In the mechanical engineering set-up, moulds are usually used for the production of different machines parts with intricate shapes that cannot be easily manufactured on a lathe. The food industry applies for moulds processes for their production. Production of bread is usually a mould patterns process. The still applies to the other foods items like Biscuits, sausage rolls, cakes and others.

In pharmaceutical companies where tablet drugs of different sizes and textures are made, ninety – percent (90%) of the tablet drugs are produced in moulds. The electrical components – manufacturing industries utilize moulds for the different production of accessories and fittings used in the household and commercial lighting activities

In the candle producing and making industries mould application is for the processes. This has resulted to the increase of activities in that section. In smaller mould production application, the building industry makes use of mould system in the production of blocks, bricks and others.

Conclusively, the costs of applications of moulds. In the solution of society problems are inexhaustible and very relevant for economic development of any nation.

1.2   IMPORTANCE OF MOULD MANUFACTURING INDUSTRIES TO THE NATION.

The setting up of mould manufacturing industry in the nation has a lot of implications. Thus practice of importing most machine parts from the overseas have really rendered the action of setting up moulds making industries useless. The economic implications of mould industries are discussed below.

  • The high foreign exchange cost in the importation of moulds and different machines parts could be saved for the nation.
  • The mould industry will assist in producing high texture and corrosive resistant mould that would serve effectively rather than importing moulds that are not manufactured in consideration to the tropical kind of Nigeria environment.
  • In mould industries, the different machines that are usually abandoned due to lack of spare pars are easily moulded and constructed since the material construction is known.
  • The setting-up of mould factory would assist greatly in harnessing the abundant metallic ore deposition in different parts of our country.
  • The mould industry would definitely lead to industrial and commercial growth, since the diverse operations that are usually projected by mould formation would begin to thrive.
  • Conclusively, setting up of mould producing industries will have a positive effect on all facets of projects associated with lack of spare parts and accessories.



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