CONCEPTUAL DESIGN OF WASTEWATER TREATMENT PLANTS USING MULTIPLE OBJECTIVES
Table Of Contents
Thesis Abstract
Thesis Overview
<p>1.0 INTRODUCTION </p><p>1.1. MOTIVATION </p><p>The increasing pace of industrialization, urbanization and population growth that our planet has
faced over the last one hundred years has considerably increased environmental pollution and habitat
destruction, and negatively affected water, air and soil qualities. In this the context within which wastewater
treatment has become one the most important environmental issues of the day, insofar as it reduces or
prevents pollution of natural water resources - i.e. inland surface waters, groundwater, transitional water and
coastal water -promotes sustainable water re-use, protects the aquatic environment and improves the status of
aquatic ecosystems.
The implementation of EU Directive 91/271/EEC concerning urban wastewater treatment promoted
the construction of new facilities and the introduction of nutrient removal technologies in areas designated as
sensitive. The need to build at a rapid pace imposed economically sound approaches for the design of the
new infrastructures and the retrofit of the existing ones. These studies relied exclusively on the use of
heuristic knowledge and numerical correlations generated from simplified activated sludge models (e.g.
ATV, HSA Principles, Ten State Standards and Custom Models). Nevertheless, some of the resulting
wastewater treatment plants (WWTPs) were characterized by a lack of robustness and flexibility, bad
controller performance, frequent microbiology-related solids separation problems in the secondary settler,
high operational costs and/or partial nitrogen and phosphorus removal. This made their performance far from
optimal. Most of these problems arose because of inadequate design, making the scientific community aware
of the crucial importance of the design stage (Vanrolleghem et al., 1996; Vidal et al., 2002; Dominguez et
al., 2006; Rivas et al., 2008).<br></p><p>
The new EU Water Directive (2000/60/EEC) establishes a new framework for Community action in
the field of water policy. The Directive requires the development of management plans, where the major
pressures and impacts on the receiving water are shown and measures to reach quality objectives are decided.
In addition, one of the main characteristics of this new directive is the shift away from control of the point
sources of pollution to integrated pollution prevention and control at river basin level, with the receiving
water quality based on upstream pollution limits. This approach results in more freedom during the
evaluation procedure – due to the expansion of the management limits – which can lead on the one hand to a
better allocation of economic resources in pollution abatement, but on the other hand introduces a higher
degree of complexity during the evaluation procedure because additional factors must be taken into account
(Benedetti 2006).
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For this reason, traditional design approaches have to become more complex assessment
methodologies that address design/redesign problems with respect to multiple objectives and multiple
performance measures. WWTPs need to ensure a sufficient degree of pollution removal in terms of organic
matter and nutrients to comply with the legislative limits on water discharge while, at the same time, keeping
construction and operating costs to a minimum. Also, the need to increase their effectiveness and reduce
their environmental impact has led to consider some additional criteria to evaluate a plant’s technical
reliability and the potential damage to the water body caused by the treated effluent. Further, more attention
has to be paid at the conceptual design level in order to ensure better WWTP performance. Decisions made
during the conceptual design stage - e.g. sequence of aerobic, anoxic and aerobic sections, addition of certain
chemical compounds and extra recycles - are of paramount importance in determining the whole plant
performance – e.g. adaptation to short term and long term perturbations, potential risk of solids separation
problems, aeration costs and effluent characteristics. Finally, a more reliable decision making procedure is
necessary in which the selection of alternatives is based on communicable, systematic, objective and
transparent procedures that allow a subsequent analysis of why one alternative was selected with respect to
others. Considering the importance of the conceptual design/redesign of WWTPs, the existing literature in
the field is still sparse and only a few systematic methodologies that tackle the complex task at the heart of
the design problem are available to support the decision maker. The importance of conceptual design for
WWTPs using multiple objectives and the lack of systematic methodologies to handle this complexity are
the main motivations for this research work.
<br></p><p>
<b>1.2. CHALLENGES IN THE CONCEPTUAL DESIGN OF WASTEWATER TREATMENT
PLANTS </b></p><p>Certain key challenges have to be confronted to promote the further progress of conceptual design in
wastewater treatment facilities:</p><p> • Reducing the number of process alternatives. Conceptual design is complex and ill-defined because of
the large number of potential solutions - e.g. modifications of existing equipment, addition of new
equipment, piping - that might be considered in order to accomplish the same goal (Douglas 1988).
However, after thorough evaluation, a very high percentage of these alternatives prove to be unsuitable. </p><p>• Dealing with multiple criteria during the evaluation of alternatives. The different conceptual
alternatives have to maximize the degree of satisfaction of different objectives (Hoffman et al., 2003). </p><p>The
purpose of wastewater treatment is to remove pollutants that can harm the aquatic environment if they are
discharged into it. Thus, the selected alternative needs to comply with current regulatory standards as well as
minimize the environmental impact on the receiving water body (Copp 2002). Furthermore, both
construction and operating costs have to be minimized. In particular energy savings must be looked at - e.g.
aeration, pumping, heating and mixing. Chemicals such as metal salts for phosphorus precipitation, the
external carbon source to enhance denitrification efficiency and the costs related to the collection and
disposal of sludge (Vanrolleghem and Gillot, 2002) must also be considered. Finally, when technical
reliability is maximized several additional more factors must be considered. First, the plant adaptation to
different types of perturbations, i.e. good disturbance rejection. Very few WWTPs receive a constant influent
either in quantity or quality, but are subject to daily, weekly and annual variations (Gernaey et al., 2006).
Secondly, when the plant has instrumentation, control and automation, it is important to evaluate the
performance of the controller and the degree of adaptability to different perturbations under different design
or operating conditions (Olsson and Newell, 1999). Thus, the selected alternative must maintain the
operating variables within an operating space delimited by a set of constraints, which may be process
(biomass, oxygen requirements), equipment (maximum pumping rates) or safety (effluent requirements)
related. Last of all, it is important to include all naturally occurring microbiology-related solid separation
problems caused by microorganisms population imbalances between filamentous and floc-forming bacteria,
leading to problems of bulking and foaming or causing undesirable operating conditions which could, for
example, lead to rising sludge (Wanner 1994, Jenkins et al., 2003). Consequently, wastewater engineers have
to take into account design factors (organic load, the anaerobic ratio, anoxic and aerobic time) and operating
factors (sludge retention time) that could have a crucial influence on changes to multispecific populations
integrating activated sludge systems. </p><p>• Handling critical decisions arising during the conceptual design of WWTPs. Certain decisions are
critical because of their influence on the whole design process, i.e. they influence many other decisions and
hence have a strong impact on future process structure and operation, with a set of possible solutions that
result in a similar degree of satisfaction of the design objectives. Decision making for these critical decisions
is especially difficult when several design objectives (as detailed in the previous challenge) must be taken
into account, due to a lack of support tools for managing the interplay and the apparent ambiguity emerging
from the alternatives evaluated in a multicriteria fashion. The ability to look ahead to future design stages
might lead to different decisions (Smith 2005). Unfortunately, looking ahead is not possible with the current
tools, and instead, decisions are based on incomplete knowledge. </p><p>• Extracting meaningful knowledge during the evaluation of WWTP alternatives. Biological processes
in WWTPs present complex relationships between design/operating variables (e.g. anaerobic/anoxic/aerobic
retention times, temperature in the anaerobic digesters, flow rates) and process parameters (effluent
ammonium, nitrate, etc). Some of these present synergies (interdependences) such as aeration energy and
nitrification efficiency, but others are subjected to a clear trade-off (e.g. sludge retention time and
nitrification efficiency against risk of bulking). Thus, the result is a hugely complex evaluation matrix
consisting of a large number of physicochemical, operational and technical parameters which are often
difficult to interpret and drawing meaningful conclusions </p><p>• Including uncertainty during the decision making process. Uncertainty is a central concept when
dealing with biological systems like WWTPs that are subject to pronounced natural variations (Grady et al.,
1999). Although wastewater models are well characterized, some parameters used during the analysis of the
alternatives present uncertainties such as the fractions in which the different compounds arrive at the facility
or the effect of either temperature or toxic compounds on the kinetic parameters. Hence, an understanding of
these parameters, their inherent uncertainty, the way they are propagated through the model, the effect on the
different outcomes and on the whole decision-making process is essential for the correct analysis of a
WWTP. The assessment and presentation of the uncertainty is widely recognized as an important part of the
analysis of complex water systems (Beck., 1987).</p><p>The challenges listed above demonstrate the complexity associated with the conceptual design of a
WWTP. These complexities give rise to a number of important questions. The research work in this thesis
attempts to provide with answers to the following questions: </p><p>How can the time-consuming evaluation process of a large number of conceptual design alternatives
be reduced? </p><p>How can an optimal solution be found that maximizes the degree of satisfaction of the different
objectives included in the evaluation procedure? </p><p>How can the designer be provided with a tool to support the management of the interplay and
apparent ambiguity emerging from a multicriteria evaluation of WWTP alternatives? </p><p>How can future desirable (or undesirable) design directions be detected? </p><p>How can tools be found that are efficient at discovering groups of conceptual design alternatives
with similar performance and identifying the main features for either a specific or a group of alternatives? </p><p>How the interpretation of the complex interactions amongst multiple criteria be facilitated? </p><p>How can structure be given to the decision making process, and all the knowledge generated during
it reused? </p><p>How can the designer be provided with a tool to handle the uncertainty inherent in the early stages
of WWTP conceptual design and allow the study of its effect on overall decision making?
</p><p>
<b>1.3. THESIS STATEMENT </b></p><p>The first hypothesis of this thesis is that the complex problem of the conceptual design of WWTPs
can be broken down into a number of simpler steps that follow a predefined order: reaction, separation and
recirculation. Such a breakdown facilitates analysis and evaluation of the different design alternatives that
are generated without having to obtain a complete solution to a problem when an alternative has shown to be
non viable at higher levels of hierarchy. </p><p>The second hypothesis is that each alternative under evaluation can be formulated as a vector of
different criteria and represented as an n-dimensional performance score profile. All the features that
characterize each alternative can be summarized into a metric (weighted sum) that will give their overall
degree of satisfaction according to the defined design objectives and overall process performance. </p><p>The third hypothesis is that a combination of sensitivity analysis, preliminary multi objective
optimization and knowledge extraction provides additional information with which to confront the problem
of critical decisions. Thus, a better picture of the design space obtained by unravelling future desirable (or
undesirable) directions during plant design will be possible. </p><p>The fourth hypothesis is that multivariate statistical techniques can mine the intensive multi-criteria
evaluation matrixes and provide aggregate indicators that enhance the understanding of the evaluation
procedure. These techniques will unravel the natural association between conceptual design alternatives;
design/operating variables and evaluation criteria, thereby highlighting information not available at first
glance.
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